2005 Ford E-450 Problems, Complaints & Recalls

Source: NHTSA · Updated May 30, 2019 · 34 owner complaints analyzed

Compared with other E-450 years
Far more complaints than other years 3rd of 32 for complaints
NHTSA crash rating
Not rated

Owners have filed 34 complaints with NHTSA about the 2005 Ford E-450. That ranks 3rd out of 32 E-450 model years for complaints. The most reported problem area is electrical system (5 complaints, 15%), typically at around 65,921 miles. Complaints mention 3 crashes, 2 fires, 3 injuries. There are 6 safety recalls covering this model year. NHTSA has opened 1 defect investigation involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2005 Ford E-450 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System5 · ~65,921 mi
Power Train5 · ~7,593 mi
Engine and Engine Cooling4 · ~15,000 mi
Tires4 · ~19,713 mi
Engine3 · ~80,500 mi
Fuel System, Gasoline2 · ~550 mi
Suspension2 · ~61,980 mi
Vehicle Speed Control2
Fuel/propulsion System1 · ~175 mi
Fuel System, Diesel1 · ~70,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System515%65,921——
Power Train515%7,593——
Engine and Engine Cooling412%15,000——
Tires412%19,713——
Engine39%80,500——
Fuel System, Gasoline26%550——
Suspension26%61,980——
Vehicle Speed Control26%———
Fuel/propulsion System13%175——
Fuel System, Diesel13%70,000——
Fuel System, Other13%550——
Latches/locks/linkages13%———
Service Brakes13%70,000——
Service Brakes, Hydraulic13%21,000——
Steering13%5,000——
Structure13%62,000——
Unknown or Other13%44,000——
Wheels13%12,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2005, with 7 complaints
2005: 7200572006: 5200652007: 2200722008: 3200832009: 2200922011: 3201132012: 1201212013: 6201362014: 1201412015: 1201512016: 1201612017: 1201712018: 120181

n = 34 complaints · Source: NHTSA

2005 Ford E-450 recalls (6)

Tap a recall to see the problem, the risk and the fix.

EquipmentMay 29, 2019 · NHTSA campaign 19V401000 · 22 vehicles

Problem: VCI Emergency Vehicle Specialists (VCI) is recalling certain 2017-2018 Ford F-550, 2014 E-350 and E-450, 2015 F-250 and F-450, 2016 E-450, 2017 E-350, F-450 and E-450, 2018 F-350, 2010 E-450, 2005-2006 E-450, 2009 E-450 and Chevrolet C4500-based Type I and Type III ambulances equipped with ASA Electronics Voyager monitors used to display the back-up camera image. The monitors may unexpectedly revert back to the factory default settings which may cause the camera image to be reversed.

Risk: The driver may inadvertently turn the wrong direction to avoid an object behind the vehicle, increasing the risk of a crash.

Fix: VCI Emergency Vehicle Specialists will work with ASA to notify the owners, and remedy the displays, free of charge. The recall began May 9, 2019. Owners may contact ASA Electronics at 1-800-384-4400.

Equipment adaptive/mobilityDec 5, 2008 · NHTSA campaign 08V644000 · 1 vehicles

Problem: New york bus sales is recalling 1 ricon wheelchair lift which it installed on a ford school bus, model e450. The vehicle fails to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

Risk: The user of the lift could be injured should the lift move unintentionally.

Fix: New york bus sales is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or new york bus sales at 1-315-687-3969.

Equipment adaptive/mobilityDec 4, 2008 · NHTSA campaign 08V643000 · 1 vehicles

Problem: New york bus sales is recalling 1 ricon wheelchair lift which it installed on a ford school bus, model e450. The vehicle fails to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

Risk: The user of the lift could be injured should the lift move unintentionally.

Fix: New york bus sales is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or new york bus sales at 1-315-687-3969.

Equipment adaptive/mobilityOct 6, 2008 · NHTSA campaign 08V519000 · 133 vehicles

Problem: Mobilityworks is recalling 133 my 2005-2006 ford e250, my 2000, 2004-2006 e350, my 2000, 2005 e450, my 2005-2006 gmc 2500, gmc 3500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift systems for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

Risk: A lift occupant can be injured should the lift begin to stow unintentionally.

Fix: Mobilityworks is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or mobilityworks at 1-800-769-8267.

Electrical system:wiringJun 10, 2005 · NHTSA campaign 05V270000 · 180,104 vehicles

Problem: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.

Risk: Should the engine stall, a vehicle crash could occur.

Fix: Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

Equipment:other:labelsDec 20, 2004 · NHTSA campaign 04V603000 · 2,902 vehicles

Problem: Certain cut-away incomplete trucks equipped with lt225/75r16e tires fail to comply with the requirements of federal motor vehicle safety standard no. 120, 'tire selection and rims for motor vehicles other than passenger cars.' the tire pressure is incorrectly listed on the label for the rear tires.

Risk: At the incorrectly stated pressure, the rear tires are unable to support the gross axle weight rating (gawr) for the rear axle.

Fix: Owners and dealers will be mailed supplementary tire labels containing the correct rear tire inflation information. The recall began on january 11, 2005. Owners should contact ford at 1-800-392-3673.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • HVAC Switch Failures (PE09055) — opened Dec 7, 2009, closed Apr 21, 2010.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

This vehicle is a motorhome, build on the 2005 e450 cab/chassis with a gas v10 engine. While driving in a single lane construction zone on the interstate the electronic throttle body system failed, and the engine suddenly stopped responding to the accelerator pedal. As a result the vehicle suddenly…

Engine · received Jul 5, 2018 · NHTSA complaint 11109624

TL* THE CONTACT OWNS A 2005 FORD E-450 CHINOOK MOTORHOME EQUIPPED WITH MICHELIN LTX M/S2 TIRES, SIZE: LT225/75/R16. WHILE DRIVING 45-50 MPH, THE TREAD SEPARATED FROM THE REAR PASSENGER OUTSIDE TIRE. THE CONTACT STATED THAT THREE OF THE FOUR OTHER TIRES ALSO SHOWED SIGNS OF TREAD SEPARATION. THE…

Tires · received Nov 28, 2017 · NHTSA complaint 11051017

2013 during highway driving the brake caliper on the left rear stuck holding the brake pads against the disk. I noticed it when stopping for gas. As i removed the gas cap i saw considerable smoke rising around that left dual wheel. The wheel and tire was too hot to touch. Smoke got worse and afraid…

Service Brakes · received Feb 23, 2016 · NHTSA complaint 10837643

Tl* the contact owns a 2005 ford e-450. While driving at approximately 55 mph, the vehicle stalled without warning. The failure recurred several times. The vehicle was towed to a dealer. The technician diagnosed that the ficm module needed to be replaced. The vehicle was repaired but the failure…

Engine and Engine Cooling · received Mar 30, 2015 · NHTSA complaint 10702599

2005 ford e-450. Consumer writes in regards to throttle body failure. *smd the consumer stated the throttle body failed, without warning and there was no acceleration. Also, the check engine light illuminated. The throttle body was replaced at a cost of $ 682.

Vehicle Speed Control · received Aug 4, 2014 · NHTSA complaint 10618557

Other Ford E-450 years

← 2004 E-450 · 2006 E-450 →

See all Ford E-450 problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 2005 Ford E-450?

Owners most often report electrical system, power train, engine and engine cooling problems. The top one, electrical system, accounts for 5 complaints.

Was there a recall on the 2005 Ford E-450?

Yes, 6 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2005 Ford E-450 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other E-450 model years, the 2005 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.