Ford Excursion Service Brakes, Hydraulic Problems

Source: NHTSA · Updated Mar 3, 2026 · 101 complaints analyzed

Owners have filed 101 complaints with NHTSA about service brakes, hydraulic problems on the Ford Excursion across 7 model years. The 2000 model year has the most (58). The words owners use most often: “applying brakes” (22% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Applying brakes: mentioned in 22 of 101 complaints (22%)
  • Front rotors: mentioned in 12 of 101 complaints (12%)
  • Brake pads: mentioned in 8 of 101 complaints (8%)
  • Please provide: mentioned in 8 of 101 complaints (8%)

At what mileage do service brakes, hydraulic problems happen?

Based on 45 complaints that reported the odometer reading.

Under 10k miles3 · 7%
10k–25k miles11 · 24%
25k–50k miles13 · 29%
50k–75k miles11 · 24%
75k–100k miles5 · 11%
100k–150k miles2 · 4%
150k+ miles0 · 0%

How serious are the reports?

Of 101 complaints, 7 mention a crash, 2 an injury.

Ford Excursion service brakes, hydraulic complaints by model year

Peak: 2000, with 58 complaints
1999: 1199912000: 582000582001: 132001132002: 152002152003: 8200382004: 3200432005: 320053

n = 101 complaints · Source: NHTSA

Model yearService Brakes, Hydraulic complaintsShare of that yearMedian miles
2005 Excursion35%38,778
2004 Excursion33%16,000
2003 Excursion88%33,950
2002 Excursion1512%36,945
2001 Excursion136%33,310
2000 Excursion5811%55,750
1999 Excursion114%5,000

When owners reported it

Peak: 2002, with 22 complaints
1999: 1199912000: 7200072001: 152001152002: 222002222003: 172003172004: 132004132005: 132005132006: 4200642007: 1200712008: 1200812009: 1200912010: 5201052012: 120121

n = 101 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists service brakes, hydraulic for the Ford Excursion. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Was traveling approximately 65mph on the freeway merging onto another freeway when the truck suddenly stalled. There were no brakes, no steering, and the truck would not restart. We had four children with us, three of them small and in car seats. We had to transfer the children into a tow truck…

Received Mar 15, 2012 · NHTSA complaint 10451860

Extended braking distances reported to dealership within first 20,000 kms. Impossible to invoke antilock pulsing on hard braking on dry pavement. Dealer checked full brake system and found no problems. Aftermarket pads improved the problem. Repeated warping of rotors for the first 50-60,000 kms…

Received Sep 13, 2010 · NHTSA complaint 10355192

I own a 2002 excursion. Never in water or an accident.85,000 miles only serviced by ford,lincoln dealerships. Lost 'brakes'. Brakes went to the floor. It turns out all the brake fluid lines (not the hoses) and the fuel line is 'rotted' out. Called ford, case#[xxx] . Declined to do anything because…

Received Jul 14, 2010 · NHTSA complaint 10343242

Emergency/parking brake assembly rear brake backing plate metal failure, brakes not working. Brake shoe pins pulled through the backing plate that hold the brakes in place due to the failure of the metal... The ford service mgr., and the ford factory rep. Said since the warranty is over, there is…

Received Apr 14, 2010 · NHTSA complaint 10325707

2000 ford excursion with less than 100,000 miles, well maintained and original owner. Brakes failed when rear brake line burst on the frame rail while applying the brakes to slow, this was not a panic stop which would induce a high pressure in the line. I was able to make a safe stop and was…

Received Feb 17, 2010 · NHTSA complaint 10311493
Ford Excursion
A 2004 Ford Excursion Limited photographed in Fresh Meadows, Queens , New York, USA. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all Ford Excursions have service brakes, hydraulic problems?

No. NHTSA has 101 owner complaints about service brakes, hydraulic for the Ford Excursion. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Ford Excursion service brakes, hydraulic?

No recall currently lists service brakes, hydraulic for this vehicle.

What do owners say about service brakes, hydraulic problems on the Ford Excursion?

The most frequent phrase is “applying brakes”, in 22 of 101 complaints, followed by “front rotors” (12).

Other Ford Excursion problems

See all Ford Excursion problems.