2004 Ford Explorer Electrical System Problems

Source: NHTSA · Updated May 28, 2024 · 55 complaints analyzed

Owners have filed 55 complaints with NHTSA about electrical system problems on the 2004 Ford Explorer, 4% of all complaints for this model year. Half of the reports with a mileage happened before 52,000 miles.

At what mileage do electrical system problems happen?

Based on 45 complaints that reported the odometer reading.

Under 10k miles8 · 18%
10k–25k miles5 · 11%
25k–50k miles7 · 16%
50k–75k miles6 · 13%
75k–100k miles5 · 11%
100k–150k miles10 · 22%
150k+ miles4 · 9%

How serious are the reports?

Of 55 complaints, 1 mention a crash, 1 a fire.

Ford Explorer electrical system complaints by model year

Peak: 2020, with 186 complaints
1995: 5519951996: 471997: 801998: 11419981999: 922000: 782001: 2920012002: 1482003: 542004: 5520042005: 362006: 392007: 2520072008: 382009: 22010: 1220102011: 952012: 632013: 16320132014: 1002015: 932016: 12820162017: 932018: 582019: 2020192020: 1861862021: 472022: 3920222023: 132024: 22025: 2320252026: 9

n = 2,036 complaints · Source: NHTSA

Model yearElectrical System complaintsShare of that yearMedian miles
2026 Explorer921%1,000
2025 Explorer2322%3,500
2024 Explorer210%—
2023 Explorer1312%33,000
2022 Explorer3914%24,850
2021 Explorer4711%23,000
2020 Explorer18615%9,900
2019 Explorer207%45,600
2018 Explorer588%35,000
2017 Explorer935%46,500
2016 Explorer1285%41,785
2015 Explorer935%54,620
2014 Explorer1006%60,000
2013 Explorer1637%57,060
2012 Explorer638%39,000
2011 Explorer958%56,300
2010 Explorer1210%60,000
2009 Explorer26%250
2008 Explorer3826%72,000
2007 Explorer2512%61,000
2006 Explorer396%57,500
2005 Explorer367%78,000
2004 Explorer554%52,000
2003 Explorer545%51,475
2002 Explorer1484%94,000
2001 Explorer298%71,500
2000 Explorer788%91,700
1999 Explorer927%75,000
1998 Explorer1146%105,000
1997 Explorer805%98,197
1996 Explorer473%143,000
1995 Explorer557%156,914

When owners reported it

Peak: 2008, with 7 complaints
2004: 6200462005: 442006: 4200642007: 552008: 7200872009: 332010: 3201032011: 442012: 2201222013: 332014: 4201442015: 552016: 2201622017: 222019: 120191

n = 55 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists electrical system for the 2004 Ford Explorer. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Plastice parts are deteriorating, desolving in front inside drive sun visor-lighted visor broke off; centerl rear a/c and heat moon roof light console falls off-plastice clips desolved and will not fasten into roof assembly, causing blocked eyesight and at time on right turn hitting head or eyes…

Received Jul 20, 2019 · NHTSA complaint 11233554

All four seals where leaking including pinion seals. Clunking noise 40 to 50mph when you let go of the gas ,holds back,heater gauge+mph gauge don't work most.of the time.paint chipping away all over.replaced all seals 5 times +yoke cvhalf shaft. Replaced front differential still making the…

Received Nov 23, 2017 · NHTSA complaint 11048123

Brake lights came on by themselves, both while driving and at a standstill. I could pull the on the brake peddle but when i shut the door the brake lights would come on. When driving it must have been confusing to people behind me thinking i kept applying the brakes. I took it to a shop to have the…

Received Nov 16, 2017 · NHTSA complaint 11046647
Ford Explorer
A 2025 Ford Explorer Active (facelift) photographed in Fresh Meadows, Queens , New York, USA.. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Ford Explorers have electrical system problems?

No. NHTSA has 55 owner complaints about electrical system for the 2004 Ford Explorer (4% of the 1,304 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Ford Explorer electrical system?

No recall currently lists electrical system for this vehicle.

At what mileage do electrical system problems start?

The median reported mileage is 52,000 miles: half of the reports with a mileage came before that.

Other 2004 Ford Explorer problems

See all 2004 Ford Explorer problems or electrical system problems across all Explorer years.