2004 Ford Explorer Power Train Problems

Source: NHTSA · Updated May 28, 2024 · 460 complaints analyzed

Owners have filed 460 complaints with NHTSA about power train problems on the 2004 Ford Explorer, 35% of all complaints for this model year. Half of the reports with a mileage happened before 50,000 miles. The words owners use most often: “shifting reverse” (10% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Shifting reverse: mentioned in 44 of 460 complaints (10%)
  • Transmission fluid: mentioned in 26 of 460 complaints (6%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical power train repair on the 2004 Ford Explorer at $2,950, and half of them between $1,550 and $5,500.

Based on 49 NHTSA complaints about this problem alone that state a repair bill or quote (2004–2014), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do power train problems happen?

Based on 381 complaints that reported the odometer reading.

Under 10k miles61 · 16%
10k–25k miles52 · 14%
25k–50k miles69 · 18%
50k–75k miles81 · 21%
75k–100k miles60 · 16%
100k–150k miles42 · 11%
150k+ miles16 · 4%

How serious are the reports?

Of 460 complaints, 17 mention a crash, 2 a fire, 5 an injury.

Ford Explorer power train complaints by model year

Peak: 2002, with 1,502 complaints
1995: 11919951996: 1201997: 1041998: 10319981999: 1152000: 1332001: 4220012002: 1,5021,5022003: 3352004: 46020042005: 992006: 2962007: 5720072008: 362009: 32010: 2820102011: 642012: 552013: 11920132014: 792015: 862016: 21520162017: 1232018: 502019: 3520192020: 4952021: 1262022: 6120222023: 122024: 12025: 1520252026: 3

n = 5,091 complaints · Source: NHTSA

Model yearPower Train complaintsShare of that yearMedian miles
2026 Explorer37%—
2025 Explorer1515%8,967
2024 Explorer15%—
2023 Explorer1211%10,600
2022 Explorer6123%22,000
2021 Explorer12629%46,000
2020 Explorer49540%42,000
2019 Explorer3512%82,500
2018 Explorer507%86,000
2017 Explorer1237%55,425
2016 Explorer2159%47,075
2015 Explorer865%50,000
2014 Explorer795%75,207
2013 Explorer1195%60,000
2012 Explorer557%46,740
2011 Explorer645%50,500
2010 Explorer2824%80,500
2009 Explorer39%78,000
2008 Explorer3624%84,325
2007 Explorer5727%69,000
2006 Explorer29647%60,460
2005 Explorer9920%75,000
2004 Explorer46035%50,000
2003 Explorer33530%77,000
2002 Explorer1,50246%80,173
2001 Explorer4211%108,700
2000 Explorer13314%77,500
1999 Explorer1159%91,000
1998 Explorer1035%102,157
1997 Explorer1046%95,594
1996 Explorer1208%138,579
1995 Explorer11914%103,310

When owners reported it

Peak: 2005, with 73 complaints
2004: 532004532005: 73732006: 372006372007: 36362008: 412008412009: 59592010: 442010442011: 36362012: 292012292013: 18182014: 132014132015: 882016: 4201642017: 662018: 1201812019: 22

n = 460 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists power train for the 2004 Ford Explorer. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

My 2004 ford explorer has recently and quickly began shifting very badly. I always come to a complete stop and shift into neutral before shifting into reverse or drive because when shifting into reverse from p or d, it always takes a while, then clunks aggressively into place. While driving…

Received Sep 26, 2019 · NHTSA complaint 11258464

My steering column broke right off! Trying to put it in drive @99,735 mi. Had to tow it to shop, and replace the steering column. I see other people had this same problem. There should be a recall for this!!! I also had to replace the transmission @ 103,000 miles it would skip 3rd gear. Seems…

Received Jun 20, 2019 · NHTSA complaint 11221524

Tl* the contact owns a 2004 ford explorer. While driving and attempting to shift gears, the contact's son pulled too hard and fractured the gear shifter. The contact stated that the gear shifter was currently too loose and would not shift into any gear. The dealer and manufacturer were not…

Received Dec 27, 2018 · NHTSA complaint 11163755
Ford Explorer
A 2025 Ford Explorer Active (facelift) photographed in Fresh Meadows, Queens , New York, USA.. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Ford Explorers have power train problems?

No. NHTSA has 460 owner complaints about power train for the 2004 Ford Explorer (35% of the 1,304 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Ford Explorer power train?

No recall currently lists power train for this vehicle.

At what mileage do power train problems start?

The median reported mileage is 50,000 miles: half of the reports with a mileage came before that.

How much does it cost to fix power train problems on the 2004 Ford Explorer?

Owners report a typical cost of $2,950 (half paid between $1,550 and $5,500), from 49 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about power train problems on the 2004 Ford Explorer?

The most frequent phrase is “shifting reverse”, in 44 of 460 complaints, followed by “transmission fluid” (26).

Other 2004 Ford Explorer problems

See all 2004 Ford Explorer problems or power train problems across all Explorer years.