2023 Ford F-150 Lightning BEV Problems, Complaints & Recalls

Source: NHTSA · Updated Oct 7, 2026 · 112 owner complaints analyzed

Compared with other F-150 Lightning BEV years
Far more complaints than other years 1st of 5 for complaints
NHTSA crash rating
Not rated

Owners have filed 112 complaints with NHTSA about the 2023 Ford F-150 Lightning BEV. That is the most of any F-150 Lightning BEV model year in the database (5 years). The most reported problem area is electrical system (61 complaints, 54%), typically at around 10,000 miles. Complaints mention 8 crashes, 2 fires, 4 injuries. There are 11 safety recalls covering this model year.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2023 Ford F-150 Lightning BEV problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System61 · ~10,000 mi
Exterior Lighting26 · ~39,865 mi
Power Train17 · ~2,300 mi
Vehicle Speed Control17 · ~2,100 mi
Service Brakes14
Unknown or Other13
Forward Collision Avoidance10 · ~10,000 mi
Back Over Prevention6
Fuel/propulsion System6
Steering4
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System problems6154%10,000“instrument cluster” (20%)—
Exterior Lighting2623%39,865——
Power Train1715%2,300——
Vehicle Speed Control1715%2,100——
Service Brakes1413%———
Unknown or Other1312%———
Forward Collision Avoidance109%10,000——
Back Over Prevention65%———
Fuel/propulsion System65%———
Steering44%———
Visibility/wiper44%———
Engine33%———
Lane Departure33%———
Air Bags22%———
Wheels22%———
Parking Brake11%1,170——
Seats11%———
Suspension11%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2024, with 49 complaints
2023: 132023132024: 492024492025: 272025272026: 23202623

n = 112 complaints · Source: NHTSA

2023 Ford F-150 Lightning BEV recalls (11)

Tap a recall to see the problem, the risk and the fix.

Power train:automatic transmission:internal:park pawlDec 12, 2025 · NHTSA campaign 25V863000 · 272,645 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2022-2026 F-150 Lightning BEV, 2024-2026 Mustang Mach-E, and 2025-2026 Maverick vehicles. The integrated park module may fail to lock into the park position when the driver shifts into park. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 114, "Theft Protection and Rollaway Prevention."

Risk: A loss of park function can allow the vehicle to rollaway, increasing the risk of a crash.

Fix: The park module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed February 3, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C69. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning January 26, 2026.

Exterior lightingOct 24, 2025 · NHTSA campaign 25V731000 · 14,843 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning BEV vehicles previously repaired under recall number 23V418. The rear lightbar may have microcracks in the outer lens that allows moisture to accumulate, which can result in inoperative or flickering reverse lights.

Risk: Inoperative or flickering reverse lights may not alert other driver's that the vehicle is reversing, increasing the risk of injury or crash.

Fix: Dealers will inspect and replace the rear lightbar and fasteners as necessary, free of charge. Owner notification letters were mailed June 3, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SB6. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 29, 2025.

Electronic stability control (esc)May 9, 2025 · NHTSA campaign 25V313000 · 6 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning vehicles previously repaired incorrectly under recall number 23V801. The SYNC software may fail to activate the electronic stability control (ESC) system at the beginning of each ignition cycle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."

Risk: Failure to reset the ESC to active may result in the driver unknowingly operating the vehicle without electronic stability control, increasing the risk of a crash.

Fix: Dealers will update the Accessory Protocol Interface Module (APIM) software, free of charge. Owner notification letters were mailed June 18, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C15.

Electrical system:propulsion system:traction batteryApr 23, 2025 · NHTSA campaign 25V272000 · 3 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning vehicles. The fasteners that secure the junction box bus bars inside the high-voltage battery pack may not have been tightened securely, which can cause electrical arcing at the busbars.

Risk: Electrical arcing increases the risk of a fire. In addition, a loss of drive power may occur, which can increase the risk of a crash.

Fix: Dealers will inspect and repair the busbar fasteners and replace any damaged components as necessary, free of charge. Owner notification letters were mailed on May 21, 2025. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 24S11. This recall expands previous recall number 24V-144.

Electrical system:propulsion system:traction batteryFeb 28, 2025 · NHTSA campaign 25V131000 · 950 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2022-2024 F-150 Lightning battery electric vehicles. A manufacturing defect in the high voltage battery cells may result in an internal short circuit.

Risk: A battery short circuit increases the risk of a fire.

Fix: Owners are advised to only charge their vehicles to a maximum of 80% battery capacity until the repair has been completed. Dealers will inspect and replace the high voltage battery array as necessary, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S18.

Suspension:front:control arm:upper ball jointDec 19, 2024 · NHTSA campaign 24V949000 · 11,922 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2023-2024 F-150 Lightning BEV vehicles. The front upper control arm ball joint nut may not have been tightened properly, allowing the front upper control arm to detach from the knuckle assembly.

Risk: A detached control arm can cause a loss of vehicle steering and control, increasing the risk of a crash.

Fix: Dealers will inspect the upper control arm ball joint nut, and replace the nut and/or knuckle assembly, as necessary, free of charge. Owner notification letters were mailed February 10, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S76.

Electrical system:propulsion system:traction batteryFeb 23, 2024 · NHTSA campaign 24V144000 · 216 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning vehicles. The fasteners that secure the junction box bus bars inside the high-voltage battery pack may not have been tightened securely, which can cause electrical arcing at the busbars.

Risk: Electrical arcing increases the risk of a fire. In addition, a loss of drive power may occur, which can increase the risk of a crash.

Fix: Dealers will inspect and repair the busbar fasteners and replace any damaged components as necessary, free of charge. Owner notification letters were mailed on May 31, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S11.

Electronic stability control (esc)Nov 28, 2023 · NHTSA campaign 23V801000 · 5,118 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning vehicles. The SYNC software may fail to activate the electronic stability control (ESC) system at the beginning of each ignition cycle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."

Risk: Failure to reset the ESC to active may result in the driver unknowingly operating the vehicle without electronic stability control, increasing the risk of a crash.

Fix: The Accessory Protocol Interface Module (APIM) software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed December 21, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C38.

Visibility:defroster/defogger/hvac system:windshield:electrical heating elementOct 13, 2023 · NHTSA campaign 23V688000 · 931 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning pickup trucks. The electronic cabin coolant heater module may be missing a solder joint, which can cause intermittent or no cabin heat and result in an inoperative windshield defrosting and defogging system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 103, "Windshield Defrosting and Defogging Systems."

Risk: An inoperative windshield defrosting and defogging system may decrease the driver's visibility, increasing the risk of a crash.

Fix: Dealers will replace the electronic cabin coolant heater, free of charge. Owner notification letters were mailed January 3, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C32.

Exterior lightingJun 9, 2023 · NHTSA campaign 23V418000 · 16,375 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 BEV vehicles. The rear lightbar may have microcracks in the outer lens that allows moisture to accumulate, which can result in inoperative or flickering reverse lights.

Risk: Inoperative or flickering reverse lights may not alert other driver's that the vehicle is reversing, increasing the risk of injury or crash.

Fix: Dealers will replace the rear lightbar, free of charge. Owner notification letters were mailed October 9, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S30.

Electrical system:propulsion system:traction batteryMar 15, 2023 · NHTSA campaign 23V168000 · 18 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning pickup trucks. The high-voltage battery pack may experience an electrical short-circuit when the battery is fully charged or near fully charged.

Risk: A battery short-circuit increases the risk of a fire.

Fix: Dealers will replace the high-voltage battery pack, free of charge. Owner notification letters were mailed March 31, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S15.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

2023 Ford F-150 Lightning with 42,220 mi. The rear light bar has formed a crack which will allow moisture intrusion (photo attached). This is the same condition named in recall 25SB6 (NHTSA 25V731) and predecessor 23S30 (NHTSA 23V418): water droplets in the lightbar outer lens, which can cause…

Exterior Lighting · received Oct 7, 2026 · NHTSA complaint 11769484

On 10/5/2026 the front part of the sunroof on my Lightning burst into pieces and fell onto me and all over my cab while I was driving down the road. I had glass pieces and shards all over me and the front of the truck. I've read online that some other have also had issues with the same component…

Visibility/wiper · received Oct 5, 2026 · NHTSA complaint 11769146

The vehicle's sunroof shattered spontaneously with a very loud, explosive noise similar to a gunshot. This was not an object strike, no vehicles were nearby or within 300 feet in front and nothing was overhead. The sunroof exploded upward and outward; most glass ended up in bed of the truck. The…

Unknown or Other · received Sep 29, 2026 · NHTSA complaint 11767864

The high-voltage battery in my Ford F-150 Lightning is exhibiting significant degradation and erratic power availability. The vehicle will no longer charge above approximately 60% state of charge. Upon startup, available power can suddenly drop from 100% to approximately 50%, and the indicated…

Power Train · received Sep 23, 2026 · NHTSA complaint 11766413

The rear tail lights do not function. The vehicle cannot be driven at night because it has no rear illumination. It puts both the operator and other vehicles at risk of collision. I took the vehicle to a Ford dealer for repair. They reported the tail lights failed due to corrosion of the wiring…

Exterior Lighting · received Sep 22, 2026 · NHTSA complaint 11766174

Other Ford F-150 Lightning BEV years

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See all Ford F-150 Lightning BEV problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 2023 Ford F-150 Lightning BEV?

Owners most often report electrical system, exterior lighting, power train problems. The top one, electrical system, accounts for 61 complaints.

Was there a recall on the 2023 Ford F-150 Lightning BEV?

Yes, 11 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2023 Ford F-150 Lightning BEV a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other F-150 Lightning BEV model years, the 2023 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.