2002 Ford F-150 Fuel System, Gasoline Problems

Source: NHTSA · Updated Jul 17, 2026 · 62 complaints analyzed

Owners have filed 62 complaints with NHTSA about fuel system, gasoline problems on the 2002 Ford F-150, 8% of all complaints for this model year. Half of the reports with a mileage happened before 123,500 miles. The words owners use most often: “tank straps” (35% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Tank straps: mentioned in 22 of 62 complaints (35%)
  • Assembly mounting: mentioned in 7 of 62 complaints (11%)
  • Fuel gasoline storage: mentioned in 7 of 62 complaints (11%)
  • Spark plug: mentioned in 6 of 62 complaints (10%)

At what mileage do fuel system, gasoline problems happen?

Based on 56 complaints that reported the odometer reading.

Under 10k miles0 · 0%
10k–25k miles1 · 2%
25k–50k miles3 · 5%
50k–75k miles1 · 2%
75k–100k miles12 · 21%
100k–150k miles27 · 48%
150k+ miles12 · 21%

How serious are the reports?

Of 62 complaints, 5 a fire, 3 an injury.

Ford F-150 fuel system, gasoline complaints by model year

Peak: 1997, with 215 complaints
1995: 5919951996: 421997: 2152151998: 17719981999: 1122000: 1222001: 11420012002: 622003: 202004: 4020042005: 532006: 342007: 1620072008: 52009: 92010: 1320102011: 432012: 352013: 2920132014: 92015: 62016: 1220162017: 12018: 62019: 220192020: 22021: 402022: 5420222023: 12024: 1

n = 1,334 complaints · Source: NHTSA

Model yearFuel System, Gasoline complaintsShare of that yearMedian miles
2024 F-15011%22,000
2023 F-15010%32,500
2022 F-150549%33,000
2021 F-150404%51,000
2020 F-15020%51,004
2019 F-15020%87,700
2018 F-15060%83,250
2017 F-15010%60,000
2016 F-150121%89,500
2015 F-15060%137,274
2014 F-15091%84,000
2013 F-150291%13,900
2012 F-150352%19,650
2011 F-150432%35,500
2010 F-150132%20,750
2009 F-15093%46,500
2008 F-15051%82,000
2007 F-150163%58,906
2006 F-150346%56,000
2005 F-150535%50,000
2004 F-150402%66,703
2003 F-150205%102,611
2002 F-150628%123,500
2001 F-1501149%129,000
2000 F-15012211%121,453
1999 F-15011211%135,356
1998 F-15017713%137,500
1997 F-1502158%140,000
1996 F-1504213%102,000
1995 F-150599%74,602

When owners reported it

Peak: 2011, with 40 complaints
2002: 1200212004: 1200412005: 1200512006: 1200612008: 1200812009: 3200932010: 6201062011: 402011402012: 3201232013: 1201312015: 1201512016: 2201622018: 120181

n = 62 complaints · Source: NHTSA

Related recalls (1)

Fuel system, gasoline:storage:tank assembly:mountingJul 29, 2011 · NHTSA campaign 11V385000 · 1,100,000 vehicles

Problem: Ford is recalling certain 1997 through 2003 model year ford f-150, 2004 model year ford f-150 heritage, 1997 through 1999 model year f-250 less than 8,500 lbs. Gross vehicle weight rating (gvwr), and 2002 and 2003 lincoln blackwood vehicles manufactured from june 20, 1995, through august 4, 2004, originally sold, or currently registered in, connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. Prolonged exposure to road deicing chemicals may cause severe corrosion of the fuel tank straps which secure the tank to the vehicle.

Risk: As a result of the corrosion, one or both straps may fail allowing the fuel lines to separate from the tank, or in some cases, causing the tank to contact the ground. Either scenario may result in a fuel leak presenting a fire hazard.

Fix: Ford will notify owners and instruct them to take their vehicles to a ford or lincoln dealer to have the fuel tank straps replaced with straps that have increased corrosion protection. Early in this campaign, if replacement straps are not available, dealers may install a cable support under the strap as an interim repair or a steel reinforcement over the existing strap as a permanent repair. Any repairs will be performed free of charge. The safety recall began on september 16, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332. Ford's recall campaign number is 11s21

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Tl* the contact owns a 2002 ford f-150. The contact stated that the fuel tank straps fractured and the fuel tank dropped. The vehicle was unable to be driven due to the failures. The vehicle was not included in nhtsa campaign number: 11v385000 (fuel system, gasoline) according to the manufacturer…

Received Jul 3, 2018 · NHTSA complaint 11105298

Tl* the contact owns a 2002 ford f-150. The contact stated that while parked the vehicle leaked fuel continuously. The vin was not included in nhtsa campaign number: 11v3850000 (fuel system, gasoline). The manufacturer was notified about the failure. The vehicle was not diagnosed or repaired. The…

Received Oct 7, 2016 · NHTSA complaint 10914435

Tl* the contact owns a 2002 ford f-150. While walking past the vehicle, the contact noticed a strong odor of fuel. The contact discovered that the fuel tank straps were corroded and created a hole in the fuel tank, which caused fuel to leak from the tank. The contact was informed by the dealer that…

Received Apr 14, 2016 · NHTSA complaint 10855534
Ford F-150
Ford F-150 (fourteenth generation) at Rutesheimer Autoschau 2025. Representative photo; appearance varies by model year. Photo: Alexander Migl, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2002 Ford F-150s have fuel system, gasoline problems?

No. NHTSA has 62 owner complaints about fuel system, gasoline for the 2002 Ford F-150 (8% of the 821 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2002 Ford F-150 fuel system, gasoline?

Yes: 1 safety recall list fuel system, gasoline. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do fuel system, gasoline problems start?

The median reported mileage is 123,500 miles: half of the reports with a mileage came before that.

What do owners say about fuel system, gasoline problems on the 2002 Ford F-150?

The most frequent phrase is “tank straps”, in 22 of 62 complaints, followed by “assembly mounting” (7).

Other 2002 Ford F-150 problems

See all 2002 Ford F-150 problems or fuel system, gasoline problems across all F-150 years.