Ford F-150 Engine and Engine Cooling Problems

Source: NHTSA · Updated Oct 13, 2026 · 2,502 complaints analyzed

Owners have filed 2,502 complaints with NHTSA about engine and engine cooling problems on the Ford F-150 across 31 model years. The 1997 model year has the most (529). The words owners use most often: “spark plug” (21% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Spark plug: mentioned in 514 of 2,502 complaints (21%)
  • Engine compartment: mentioned in 143 of 2,502 complaints (6%)
  • Cam phasers: mentioned in 127 of 2,502 complaints (5%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical engine and engine cooling repair on the Ford F-150 at $3,850, and half of them between $1,150 and $5,950.

Based on 291 NHTSA complaints about this problem alone that state a repair bill or quote (1999–2021), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do engine and engine cooling problems happen?

Based on 1,814 complaints that reported the odometer reading.

Under 10k miles116 · 6%
10k–25k miles80 · 4%
25k–50k miles207 · 11%
50k–75k miles367 · 20%
75k–100k miles401 · 22%
100k–150k miles487 · 27%
150k+ miles156 · 9%

How serious are the reports?

Of 2,502 complaints, 22 mention a crash, 204 a fire, 18 an injury.

Ford F-150 engine and engine cooling complaints by model year

Peak: 1997, with 529 complaints
1995: 7119951996: 231997: 5295291998: 17419981999: 2192000: 1352001: 23420012002: 1962003: 692004: 16720042005: 1112006: 772007: 4120072008: 222009: 102010: 3120102011: 332012: 172013: 2020132014: 102015: 242016: 3020162017: 702018: 882019: 6220192020: 112021: 192022: 320222023: 12024: 42025: 12025

n = 2,502 complaints · Source: NHTSA

Model yearEngine and Engine Cooling complaintsShare of that yearMedian miles
2025 F-15011%1,000
2024 F-15042%15,135
2023 F-15010%9,000
2022 F-15031%30,000
2021 F-150192%44,000
2020 F-150111%81,557
2019 F-150625%75,567
2018 F-150884%71,662
2017 F-150705%80,000
2016 F-150301%80,000
2015 F-150241%107,000
2014 F-150101%131,300
2013 F-150201%92,500
2012 F-150171%13,000
2011 F-150332%8,250
2010 F-150314%17,000
2009 F-150103%58,000
2008 F-150226%26,670
2007 F-150418%56,000
2006 F-1507713%58,507
2005 F-15011110%64,000
2004 F-1501678%76,000
2003 F-1506916%93,000
2002 F-15019624%82,000
2001 F-15023419%92,000
2000 F-15013513%87,000
1999 F-15021921%85,250
1998 F-15017413%94,000
1997 F-15052919%99,250
1996 F-150237%119,967
1995 F-1507111%138,500

When owners reported it

Peak: 2005, with 250 complaints
1995: 619951996: 101997: 141998: 2919981999: 712000: 792001: 10620012002: 1232003: 1522004: 12920042005: 2502502006: 1692007: 14520072008: 1622009: 1662010: 20320102011: 1822012: 882013: 2320132014: 352015: 72016: 420162017: 22018: 32019: 220192021: 92022: 122023: 4120232024: 1502025: 1162026: 142026

n = 2,502 complaints · Source: NHTSA

Related recalls (6)

Engine and engine cooling:cooling system:hoses/lines/piping/fittings; electrical system:wiringJun 13, 2025 · NHTSA campaign 25V398000 · 40 vehicles

Model years: 2025

Problem: Ford Motor Company (Ford) is recalling certain 2025 F-150 trucks. Contact with the engine coolant hose may chafe the engine wire harness or cause a pull out of the Powertrain Control Module (PCM) connector pins, causing the engine to stall.

Risk: An engine stall increases the risk of a crash.

Fix: Dealers will inspect, replace the engine wire harness as necessary, and relocate the engine coolant hose, free of charge. Owner notification letters were mailed September 12, 2025. The parts are anticipated to be available the third quarter of 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S63.

Engine and engine cooling:engine:hard parts internal/mechanicalJun 13, 2025 · NHTSA campaign 25V344000 · 156 vehicles

Model years: 2025

Problem: Ford Motor Company (Ford) is recalling certain 2025 Transit, F-150, and Explorer vehicles. The connecting rod and rod bearing components may have manufacturing defects that can lead to engine damage and engine failure.

Risk: A damaged engine can result in engine failure and a stall, increasing the risk of a crash.

Fix: Dealers will inspect the connecting rods and replace the engine long block assembly as necessary, free of charge. Owner notification letters were mailed August 15, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S55.

Engine and engine cooling:engine:oil/lubricationMar 28, 2025 · NHTSA campaign 25V198000 · 4,356 vehicles

Model years: 2024, 2025

Problem: Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Expedition, and 2024 Lincoln Navigator vehicles equipped with 3.5L GTDI engines. The engine may have a misaligned engine cup plug, which can result in a rapid oil leak.

Risk: A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.

Fix: Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed May 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S30.

Engine and engine cooling:engine:oil/lubricationDec 20, 2024 · NHTSA campaign 24V851000 · 2,490 vehicles

Model years: 2024, 2025

Problem: Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, 2024 Expedition and 2024 Lincoln Navigator vehicles equipped with a 3.5L GTDI engine. The engines may have a misaligned engine cup plug, which can result in a rapid oil leak.

Risk: A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.

Fix: Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed on May 23, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S70.

Engine and engine cooling:engine:hard parts internal/mechanicalAug 23, 2024 · NHTSA campaign 24V635000 · 90,736 vehicles

Model years: 2021, 2022

Problem: Ford Motor Company (Ford) is recalling certain 2021-2022 Bronco, F-150, Edge, Explorer, Lincoln Nautilus, and Lincoln Aviator vehicles equipped with either a 2.7L or 3.0L Nano EcoBoost engine. The engine intake valves may break while driving, which can result in engine failure and a loss of drive power.

Risk: A loss of drive power increases the risk of a crash.

Fix: Dealers will perform an engine cycle test and replace the engine as necessary, free of charge. Owner notification letters were mailed July 3, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S55.

Engine and engine coolingOct 8, 2008 · NHTSA campaign 08V523000 · 213 vehicles

Model years: 2007, 2008

Problem: Roush is recalling 213 my 2007-2008 ford f-150 trucks altered to operate using liquid propane injection. The hydro-carbon paper affixed to the inside of the airbox lid with adhesive may become dislodged during operation.

Risk: This failure may result in a loss of performance, illumination of the malfunction indicator lamp (mil) and, in extreme cases, a stalling of the vehicle during operation without notice, which could result in a crash.

Fix: Dealers will replace the airbox lid with a new one that includes the hydro-carbon paper which has been affixed using an adhesive promoter and greater pressure as recommended by the manufacturer free of charge. The recall began on october 21, 2008. Owners may contact roush at 1-866-307-6788.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2020 Ford F-150. The contact stated that after the check engine warning light illuminated on two occasions, the vehicle was taken to the dealer, where the catalytic converters were replaced under warranty. The contact stated that the check engine warning light was intermittently…

Received Oct 8, 2026 · NHTSA complaint 11769954

The contact owns a 2021 Ford F-150. The contact stated that the ECM failed to pass the emissions test. The contact stated that the manufacturer was aware of the failure; however, no assistance was provided. The vehicle was taken to a dealer where it was diagnosed; however, the contact was advised…

Received Sep 29, 2026 · NHTSA complaint 11767710

See attached document for complaint

Received Aug 21, 2026 · NHTSA complaint 11758422

The contact owns a 2018 Ford F-150. The contact stated that while driving 55 MPH on the highway, the vehicle lost motive power, and the brakes became inoperable. The drivetrain and wrench symbol were displayed. The ABS warning light was illuminated and DTC: U100 (Failure of Communication for Engine…

Received Aug 20, 2026 · NHTSA complaint 11758290

The contact owns a 2017 Ford F-150. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed with cam phaser failure. The contact was informed that the cam phaser needed to be replaced. The…

Received Aug 7, 2026 · NHTSA complaint 11755550
Ford F-150
Ford F-150 (fourteenth generation) at Rutesheimer Autoschau 2025. Representative photo; appearance varies by model year. Photo: Alexander Migl, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all Ford F-150s have engine and engine cooling problems?

No. NHTSA has 2,502 owner complaints about engine and engine cooling for the Ford F-150. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Ford F-150 engine and engine cooling?

Yes: 6 safety recalls list engine and engine cooling. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

How much does it cost to fix engine and engine cooling problems on the Ford F-150?

Owners report a typical cost of $3,850 (half paid between $1,150 and $5,950), from 291 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about engine and engine cooling problems on the Ford F-150?

The most frequent phrase is “spark plug”, in 514 of 2,502 complaints, followed by “engine compartment” (143).

Other Ford F-150 problems

See all Ford F-150 problems.