2002 Ford F-350 Problems, Complaints & Recalls

Source: NHTSA · Updated Sep 8, 2025 · 116 owner complaints analyzed

Compared with other F-350 years
About as many complaints as other years 12th of 24 for complaints
NHTSA crash rating
Not rated

Owners have filed 116 complaints with NHTSA about the 2002 Ford F-350. That ranks 12th out of 24 F-350 model years for complaints. The most reported problem area is tires (20 complaints, 17%), typically at around 61,043 miles. Complaints mention 11 crashes, 7 fires, 9 injuries. There are 2 safety recalls covering this model year. NHTSA has opened 2 defect investigations involving it.

Ford F-350
Ford F-350 Super Duty photographed in Montreal, Quebec, Canada.. Representative photo; appearance varies by model year. Photo: Bull-Doser, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2002 Ford F-350 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Tires20 · ~61,043 mi
Engine and Engine Cooling19 · ~60,400 mi
Steering16 · ~63,000 mi
Electrical System14 · ~62,901 mi
Power Train10 · ~65,780 mi
Service Brakes, Hydraulic9 · ~43,500 mi
Vehicle Speed Control7 · ~41,651 mi
Structure6 · ~125,000 mi
Suspension6 · ~31,500 mi
Fuel System, Gasoline4 · ~97,550 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Tires2017%61,043——
Engine and Engine Cooling1916%60,400——
Steering1614%63,000——
Electrical System1412%62,901——
Power Train109%65,780——
Service Brakes, Hydraulic98%43,500——
Vehicle Speed Control76%41,651——
Structure65%125,000——
Suspension65%31,500——
Fuel System, Gasoline43%97,550——
Seat Belts43%105,000——
Visibility43%600——
Wheels43%150,500——
Engine33%49,000——
Air Bags22%———
Equipment22%90,500——
Unknown or Other22%113,000——
Exterior Lighting11%176,057——
Forward Collision Avoidance11%———
Latches/locks/linkages11%88,000——
Parking Brake11%———
Seats11%187,000——
Service Brakes11%68,000——
Trailer Hitches11%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2002, with 24 complaints
2001: 3200132002: 24242003: 132003132004: 15152005: 8200582006: 442007: 2200722009: 332010: 2201022011: 332012: 7201272013: 442014: 7201472015: 552016: 3201632017: 442019: 4201942023: 112024: 2202422025: 22

n = 116 complaints · Source: NHTSA

2002 Ford F-350 recalls (2)

Tap a recall to see the problem, the risk and the fix.

Exterior lighting:brake lights; exterior lighting:tail lightsJul 13, 2011 · NHTSA campaign 11V352000 · 26,715 vehicles

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Vehicle speed controlAug 1, 2006 · NHTSA campaign 06V286000 · 1,200,000 vehicles

Problem: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.

Risk: Overheating could result in smoke or burn and an underhood fire.

Fix: Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on august 7, 2006. Owners may contact ford at 1-866-436-7332. (note: also see recalls 05v017 and 05v388)

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Spark plug ejection from cylinder head (DP05005) — opened Sep 22, 2005, closed Jan 4, 2006.
  • Engine compartment fires (EA05005) — opened Mar 22, 2005, closed Aug 2, 2006, led to recall 05V388000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

We were just driving when the truck started smoking and the brakes wouldn’t work. After a few minutes the truck completely caught on fire.

Forward Collision Avoidance · received Sep 8, 2025 · NHTSA complaint 11685606

The frame at the leaf spring hangars has cracked apart at only 131,000 miles on the truck. This issue is becoming more and more common over the years it seems and comparable age trucks from other manufacturers are having this issue for the same age.

Structure · received Jun 23, 2025 · NHTSA complaint 11668667

[XXX] tire on driver's rear began to have significant vibration while towing 16,000 lb. fifth-wheel RV. Stopped and visually/tactilely determined unusual wear pattern so went to commercial tire shop in Pahrump, NV. Their inspection determined tread separation rendering the tire unusable so we…

Tires · received Mar 21, 2024 · NHTSA complaint 11578678

[XXX] tire on passenger’s rear began to have significant vibration while towing 16,000 lb. fifth-wheel RV. Stopped and visually/tactilely determined unusual wear pattern so went to commercial tire shop in Pahrump, NV. Their inspection determined tread separation rendering the tire unusable so we…

Tires · received Mar 21, 2024 · NHTSA complaint 11578683

there has been intense rust and corrosion in the roof seams and welds. This has led to water leaks and damage to the interior of the vehicle. The integrity of the roof has been compromised, and I am concerned about the possibility of roof crush should there be an accident. Not to mention the mold…

Structure · received Mar 21, 2023 · NHTSA complaint 11512975

Other Ford F-350 years

← 2001 F-350 · 2003 F-350 →

See all Ford F-350 problems by year, every Ford model, or the Ford VIN decoder.

Similar Ford models

Embed this 2002 Ford F-350 badge on your site

Copy this code into your blog or forum post. It shows live complaint and recall counts and links back here.

Frequently asked questions

What are the most common problems with the 2002 Ford F-350?

Owners most often report tires, engine and engine cooling, steering problems. The top one, tires, accounts for 20 complaints.

Was there a recall on the 2002 Ford F-350?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2002 Ford F-350 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other F-350 model years, the 2002 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.