2004 Ford F-350 Problems, Complaints & Recalls

Source: NHTSA · Updated Apr 18, 2025 · 159 owner complaints analyzed

Compared with other F-350 years
About as many complaints as other years 4th of 24 for complaints
NHTSA crash rating
Not rated

Owners have filed 159 complaints with NHTSA about the 2004 Ford F-350. That ranks 4th out of 24 F-350 model years for complaints. The most reported problem area is engine and engine cooling (64 complaints, 40%), typically at around 31,000 miles. Complaints mention 13 crashes, 5 fires, 13 injuries. There are 2 safety recalls covering this model year. NHTSA has opened 2 defect investigations involving it.

Ford F-350
Ford F-350 Super Duty photographed in Montreal, Quebec, Canada.. Representative photo; appearance varies by model year. Photo: Bull-Doser, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Ford F-350 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Engine and Engine Cooling64 · ~31,000 mi
Electrical System19 · ~60,942 mi
Power Train18 · ~10,500 mi
Engine16 · ~163,596 mi
Vehicle Speed Control13 · ~19,850 mi
Fuel System, Diesel11 · ~67,097 mi
Tires11 · ~42,500 mi
Fuel System, Gasoline9 · ~94,000 mi
Steering9 · ~67,097 mi
Service Brakes, Hydraulic7 · ~7,626 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Engine and Engine Cooling problems6440%31,000“egr valve” (8%)—
Electrical System1912%60,942——
Power Train1811%10,500——
Engine1610%163,596——
Vehicle Speed Control138%19,850——
Fuel System, Diesel117%67,097——
Tires117%42,500——
Fuel System, Gasoline96%94,000——
Steering96%67,097——
Service Brakes, Hydraulic74%7,626——
Structure64%63,000——
Fuel/propulsion System43%202,500——
Suspension43%47,500——
Service Brakes32%91,000——
Air Bags21%33,750——
Equipment21%1,672——
Exterior Lighting21%70,550——
Fuel System, Other21%46,539——
Seat Belts11%18,000——
Unknown or Other11%———
Visibility11%60,942——
Wheels11%47,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2004, with 34 complaints
2004: 342004342005: 31312006: 112006112007: 772008: 8200882009: 882010: 7201072011: 882012: 6201262013: 662014: 142014142015: 332016: 2201622017: 662019: 2201922020: 332021: 1202112022: 112025: 120251

n = 159 complaints · Source: NHTSA

2004 Ford F-350 recalls (2)

Tap a recall to see the problem, the risk and the fix.

Exterior lighting:brake lights; exterior lighting:tail lightsJul 13, 2011 · NHTSA campaign 11V352000 · 26,715 vehicles

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

TiresMay 17, 2004 · NHTSA campaign 04V229000 · 6,415 vehicles

Problem: Certain lariat and king ranch model pickup trucks fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars." some trucks were inadvertently equipped with an incorrect load range tire. This would result in incorrect tire load ratings for the stated vehicle axle gross axle weight rating. Also, the tire may be inflated above the dot listed inflation pressure.

Risk: If a tire was operated in an over-loaded or over-inflated condition, the tire may rupture resulting in a rapid air loss, which can cause a crash without warning.

Fix: Dealers will inspect and, if necessary, replace any incorrect load range tires. Additionally, if any tire required replacement, it is recommended that the wheel lug nut torque be checked within 500 miles after any tire replacement. Owner notification began on may 21, 2004. Owners should contact. Ford at 1-800-392-3673.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Spark plug ejection from cylinder head (DP05005) — opened Sep 22, 2005, closed Jan 4, 2006.
  • Engine stalling (PE04070) — opened Oct 7, 2004, closed Feb 15, 2005.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2004 Ford F-350. The contact stated that while driving approximately 76 MPH with his wife in the front passenger seat, the vehicle shuddered uncontrollably and stalled. The contact and his wife were concerned for their safety. There was no warning light illuminated. The contact…

Electrical System · received Apr 18, 2025 · NHTSA complaint 11655439

While driving at 40-50 MPH the vehicle will lose power and then then stalls while moving leading to loss of power. The loss power of affects the power steering posing a direct threat for an auto collision due to the difficult in steering the moving vehicle into an emergency lane. Avoided several…

Engine · received Apr 28, 2022 · NHTSA complaint 11462676

The contact owns a 2004 Ford F-350 equipped with Cooper Tires, Tire Line: Discover AT3, Tire size: 265/75/R16, DOT Number: [redacted]. The contact stated that while driving 65 MPH, the rear driver’s side tire had a sidewall blowout. The contact stated that all four tires had sidewall blowouts…

Tires · received Sep 24, 2021 · NHTSA complaint 11434207

My truck has major engine damage bought it and three days later the egr went out then next thing you know i got a blown motor

Engine · received Oct 20, 2020 · NHTSA complaint 11365419

Tl* the contact owns a 2004 ford f-350. The contact stated that while driving approximately 65 mph, the vehicle suddenly loss motive power and stalled without warning. The contact restarted the vehicle however, the failure recurred. Upon inspection, the contact discovered the fuel filter was…

Fuel System, Gasoline · received Sep 14, 2020 · NHTSA complaint 11354839

Other Ford F-350 years

← 2003 F-350 · 2005 F-350 →

See all Ford F-350 problems by year, every Ford model, or the Ford VIN decoder.

Similar Ford models

Embed this 2004 Ford F-350 badge on your site

Copy this code into your blog or forum post. It shows live complaint and recall counts and links back here.

Frequently asked questions

What are the most common problems with the 2004 Ford F-350?

Owners most often report engine and engine cooling, electrical system, power train problems. The top one, engine and engine cooling, accounts for 64 complaints.

Was there a recall on the 2004 Ford F-350?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Ford F-350 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other F-350 model years, the 2004 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.