1996 Ford F Series Problems, Complaints & Recalls

Source: NHTSA · Updated Sep 11, 2015 · 16 owner complaints analyzed

Compared with other F Series years
About as many complaints as other years 7th of 14 for complaints
Safety recalls
None on file
NHTSA crash rating
Not rated

Owners have filed 16 complaints with NHTSA about the 1996 Ford F Series. That ranks 7th out of 14 F Series model years for complaints. The most reported problem area is electrical system (4 complaints, 25%), typically at around 153,501 miles. Complaints mention 5 fires, 1 injury. There are no safety recalls on file for this model year. NHTSA has opened 2 defect investigations involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 1996 Ford F Series problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System4 · ~153,501 mi
Fuel System, Gasoline4 · ~102,000 mi
Vehicle Speed Control3 · ~91,000 mi
Engine and Engine Cooling2 · ~20,000 mi
Steering1 · ~179,000 mi
Structure1 · ~197,832 mi
Unknown or Other1 · ~57,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System425%153,501——
Fuel System, Gasoline425%102,000——
Vehicle Speed Control319%91,000——
Engine and Engine Cooling213%20,000——
Steering16%179,000——
Structure16%197,832——
Unknown or Other16%57,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2005, with 6 complaints
2003: 1200312004: 1200412005: 6200562007: 1200712009: 1200912010: 1201012011: 2201122013: 1201312014: 1201412015: 120151

n = 16 complaints · Source: NHTSA

1996 Ford F Series recalls (0)

No safety recalls are on file for the 1996 Ford F Series.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Pinched wiring harnesses (EA96028) — opened Nov 14, 1996, closed Jul 25, 1997, led to recall 97V111000.
  • Vehicle electrical fire (PE96041) — opened Jun 13, 1996, closed Nov 14, 1996.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Truck was driven then parked, 15 minutes later while mowing the grass, i looked over at the parked truckand it was on fire. The fire started at the brake master cylinder and it was a total loss.

Electrical System · received Sep 11, 2015 · NHTSA complaint 10763253

Opened rear tank cap and fuel spurted out and would not stop had to put cap back on, i never use this tank only refuel in the front tank. *tr

Fuel System, Gasoline · received Jun 20, 2014 · NHTSA complaint 10604890

I have tried numerous times to replace my door handles from the inside of my truck. They keep breaking, and now i am driving a truck that i can only open from the outside after rolling my windows down. I have talked to ford about this defect, which i consider a high safety issue in an emergency…

Structure · received Sep 27, 2013 · NHTSA complaint 10545636

Gasoline is leaking out of the front fuel cap of my 1996 ford f-150 truck. My truck has dual tanks. I consider this to be a very dangerous problem that could cause a fire or explosion. My research online found nhtsa campaign id number 91v146000. This is the problem my truck is having but it is not…

Fuel System, Gasoline · received Nov 13, 2011 · NHTSA complaint 10435413

A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage. *kb

Fuel System, Gasoline · received Aug 18, 2011 · NHTSA complaint 10420051

Other Ford F Series years

← 1995 F Series · 1997 F Series →

See all Ford F Series problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 1996 Ford F Series?

Owners most often report electrical system, fuel system, gasoline, vehicle speed control problems. The top one, electrical system, accounts for 4 complaints.

Was there a recall on the 1996 Ford F Series?

No safety recalls are on file for this model year.

Was the 1996 Ford F Series a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other F Series model years, the 1996 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.