2004 GMC Envoy Electrical System Problems

Source: NHTSA · Updated Dec 17, 2025 · 164 complaints analyzed

Owners have filed 164 complaints with NHTSA about electrical system problems on the 2004 GMC Envoy, 45% of all complaints for this model year. Half of the reports with a mileage happened before 63,000 miles. The words owners use most often: “instrument cluster” (11% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Instrument cluster: mentioned in 18 of 164 complaints (11%)
  • Oil pressure: mentioned in 13 of 164 complaints (8%)
  • Fuel gauge: mentioned in 12 of 164 complaints (7%)
  • Speedometer stopped: mentioned in 11 of 164 complaints (7%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical electrical system repair on the 2004 GMC Envoy at $860, and half of them between $760 and $1,000.

Based on 15 NHTSA complaints about this problem alone that state a repair bill or quote (2007–2014), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do electrical system problems happen?

Based on 131 complaints that reported the odometer reading.

Under 10k miles7 · 5%
10k–25k miles3 · 2%
25k–50k miles28 · 21%
50k–75k miles55 · 42%
75k–100k miles18 · 14%
100k–150k miles15 · 11%
150k+ miles5 · 4%

How serious are the reports?

Of 164 complaints, 1 mention a crash, 4 a fire, 1 an injury.

GMC Envoy electrical system complaints by model year

Peak: 2005, with 183 complaints
1996: 1199611998: 1199811999: 1199912000: 3200032001: 3200132002: 702002702003: 772003772004: 16420041642005: 18320051832006: 892006892007: 592007592008: 182008182009: 420094

n = 673 complaints · Source: NHTSA

Model yearElectrical System complaintsShare of that yearMedian miles
2009 Envoy424%61,783
2008 Envoy1823%79,125
2007 Envoy5927%94,700
2006 Envoy8925%93,080
2005 Envoy18338%80,000
2004 Envoy16445%63,000
2003 Envoy7720%66,500
2002 Envoy7014%70,000
2001 Envoy360%46,000
2000 Envoy314%—
1999 Envoy111%—
1998 Envoy15%—
1996 Envoy150%—

When owners reported it

Peak: 2010, with 29 complaints
2004: 2200422005: 332006: 9200692007: 11112008: 282008282009: 27272010: 292010292011: 10102012: 9201292013: 662014: 122014122015: 662016: 2201622017: 332018: 2201822019: 332022: 1202212025: 11

n = 164 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists electrical system for the 2004 GMC Envoy. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2004 GMC Envoy. The contact stated that while the vehicle was parked and unoccupied, the contact noticed that the front passenger's door was on fire. The contact stated that he arrived home just in time and noticed the fire. The contact stated that, because it was raining, the…

Received Dec 17, 2025 · NHTSA complaint 11705548

Headlight's,taillight's,turn signals stop working whenever they want.It's pretty scary to lose your headlight's when your driving at night.There's nothing i can do about it,except to sit wherever it happend and wait for them to come back on.My wife was following me one day and told me my…

Received Aug 9, 2022 · NHTSA complaint 11478324

Front passenger seat caught on fire from the seat heater. The vehicle parked and turned off. It was parked in a high school parking lot while my daughter was in school. We contacted gmc, but they said it there was nothing they could do. There was something that went wrong for it to just catch fire…

Received Dec 12, 2019 · NHTSA complaint 11288638
GMC Envoy
2002–2007 GMC Envoy photographed in USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all 2004 GMC Envoys have electrical system problems?

No. NHTSA has 164 owner complaints about electrical system for the 2004 GMC Envoy (45% of the 367 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 GMC Envoy electrical system?

No recall currently lists electrical system for this vehicle.

At what mileage do electrical system problems start?

The median reported mileage is 63,000 miles: half of the reports with a mileage came before that.

How much does it cost to fix electrical system problems on the 2004 GMC Envoy?

Owners report a typical cost of $860 (half paid between $760 and $1,000), from 15 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about electrical system problems on the 2004 GMC Envoy?

The most frequent phrase is “instrument cluster”, in 18 of 164 complaints, followed by “oil pressure” (13).

See all 2004 GMC Envoy problems or electrical system problems across all Envoy years.