2004 GMC Envoy Problems, Complaints & Recalls

Source: NHTSA · Updated Dec 17, 2025 · 367 owner complaints analyzed

Compared with other Envoy years
Far more complaints than other years 4th of 15 for complaints
NHTSA crash rating
Not rated

Owners have filed 367 complaints with NHTSA about the 2004 GMC Envoy. That ranks 4th out of 15 Envoy model years for complaints. The most reported problem area is electrical system (164 complaints, 45%), typically at around 63,000 miles. Complaints mention 25 crashes, 11 fires, 31 injuries. There is 1 safety recall covering this model year. NHTSA has opened 4 defect investigations involving it.

GMC Envoy
2002–2007 GMC Envoy photographed in USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 GMC Envoy problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System164 · ~63,000 mi
Exterior Lighting39 · ~87,837 mi
Fuel/propulsion System38 · ~138,000 mi
Air Bags30 · ~81,000 mi
Fuel System, Gasoline24 · ~83,661 mi
Engine and Engine Cooling19 · ~47,970 mi
Structure18 · ~114,199 mi
Engine16 · ~120,000 mi
Vehicle Speed Control16 · ~69,500 mi
Power Train15 · ~53,952 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System problems16445%63,000“instrument cluster” (11%)$860
Exterior Lighting3911%87,837——
Fuel/propulsion System3810%138,000——
Air Bags308%81,000——
Fuel System, Gasoline247%83,661——
Engine and Engine Cooling195%47,970——
Structure185%114,199——
Engine164%120,000——
Vehicle Speed Control164%69,500——
Power Train154%53,952——
Visibility144%90,000——
Seat Belts103%45,500——
Unknown or Other103%159,668——
Latches/locks/linkages72%90,841——
Service Brakes72%78,000——
Service Brakes, Hydraulic72%27,000——
Equipment62%37,240——
Seats62%150,000——
Steering62%78,000——
Visibility/wiper62%102,000——
Fuel System, Other51%50,563——
Suspension41%20,000——
Tires41%50,450——
Interior Lighting21%32,000——
Wheels21%107,500——
Electronic Stability Control (esc)10%———
Trailer Hitches10%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2008, with 44 complaints
2004: 1420042005: 152006: 2020062007: 202008: 442008442009: 392010: 4220102011: 182012: 1720122013: 182014: 3320142015: 252016: 1420162017: 162018: 920182019: 142020: 420202021: 12022: 120222023: 12024: 120242025: 1

n = 367 complaints · Source: NHTSA

2004 GMC Envoy recalls (1)

Tap a recall to see the problem, the risk and the fix.

Exterior lighting:turn signalMay 5, 2005 · NHTSA campaign 05V198000 · 286,478 vehicles

Problem: On certain trucks and sport utility vehicles, the driver wishing to signal a turn by moving the directional signal lever, (up or down) may cause the front marker/turn lights and rear turn lights to flash in a manner similar to hazard warning, rather than flashing on the desired side only.

Risk: The driver may not be able to clearly signal their intentions to turn, change travel lanes, or potentially warn others of an impaired vehicle operating condition increasing the risk of a crash.

Fix: Dealers will replace the suspect flasher modules with a new flasher module designed with sealed relays and more durable contact material inside of the relays free of charge. The recall began on august 4, 2005. Isuzu began mailing owner letters on august 4, 2005. Owners may contact chevrolet at 1-800-630-2438, gmc at 1-866-996-9463, isuzu at 1-800-255-6727, buick at 1-866-608-8080, and oldsmobile at 1-800-630-6537.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Loss of Headlights (RQ17002) — opened Apr 24, 2017, closed Mar 29, 2021.
  • Fuel pump module leaks gasoline (EA07009) — opened Jul 10, 2007, closed Aug 28, 2008.
  • Turn signal failures (PE05006) — opened Feb 4, 2005, closed May 6, 2005, led to recall 05V198000.
  • Brake lamp failure (EA04021) — opened Aug 3, 2004, closed Nov 4, 2004, led to recall 04V527000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2004 GMC Envoy. The contact stated that while the vehicle was parked and unoccupied, the contact noticed that the front passenger's door was on fire. The contact stated that he arrived home just in time and noticed the fire. The contact stated that, because it was raining, the…

Electrical System · received Dec 17, 2025 · NHTSA complaint 11705548

fraudulent emissions certificate fraudulent mileage fraudulent vin EMISSIONS CERTIFICATE matching an out of state TEXAS vin [XXX] CALIFORNIA [XXX] . FRAUDULENT DEALER SALE. FRAUDULENT DMV CALIFORNIA REGISTRATION AND TITLE TRANSFER. LIQUIDS GASES ODORS FUMES EMITTING FROM VEHICLE [XXX] [XXX] [XXX]…

Engine and Engine Cooling · received Aug 18, 2024 · NHTSA complaint 11609248

The contact owned a 2004 GMC Envoy. The contact stated that while driving at an undisclosed speed, the vehicle was shaking and made an abnormal rattling sound before the vehicle lost motive power and stalled. The vehicle was restarted and driven to the dealer to be diagnosed. The contact was…

Engine · received Jul 28, 2023 · NHTSA complaint 11535000

Headlight's,taillight's,turn signals stop working whenever they want.It's pretty scary to lose your headlight's when your driving at night.There's nothing i can do about it,except to sit wherever it happend and wait for them to come back on.My wife was following me one day and told me my…

Electrical System · received Aug 9, 2022 · NHTSA complaint 11478324

The contact owns a 2004 GMC Envoy. The contact stated while driving at various speeds, the vehicle would independently accelerate without warning. The vehicle was taken to a local dealer where it was not diagnosed but continued to experience the failure. The manufacturer was informed of the failure…

Vehicle Speed Control · received Dec 17, 2021 · NHTSA complaint 11444168

Other GMC Envoy years

← 2003 Envoy · 2005 Envoy →

See all GMC Envoy problems by year, every GMC model, or the GMC VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 GMC Envoy?

Owners most often report electrical system, exterior lighting, fuel/propulsion system problems. The top one, electrical system, accounts for 164 complaints.

Was there a recall on the 2004 GMC Envoy?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 GMC Envoy a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Envoy model years, the 2004 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.