GMC Envoy Fuel/propulsion System Problems

Source: NHTSA · Updated Oct 13, 2026 · 158 complaints analyzed

Owners have filed 158 complaints with NHTSA about fuel/propulsion system problems on the GMC Envoy across 6 model years. The 2004 model year has the most (38). The words owners use most often: “fuel tank” (29% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Fuel tank: mentioned in 46 of 158 complaints (29%)
  • Gas gauge: mentioned in 17 of 158 complaints (11%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical fuel/propulsion system repair on the GMC Envoy at $1,550, and half of them between $1,150 and $1,750.

Based on 8 NHTSA complaints about this problem alone that state a repair bill or quote (2012–2020), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do fuel/propulsion system problems happen?

Based on 132 complaints that reported the odometer reading.

Under 10k miles5 · 4%
10k–25k miles1 · 1%
25k–50k miles7 · 5%
50k–75k miles18 · 14%
75k–100k miles26 · 20%
100k–150k miles45 · 34%
150k+ miles30 · 23%

How serious are the reports?

Of 158 complaints, 2 mention a crash, 5 a fire, 1 an injury.

GMC Envoy fuel/propulsion system complaints by model year

Peak: 2004, with 38 complaints
2002: 192002192003: 272003272004: 382004382005: 302005302006: 322006322007: 12200712

n = 158 complaints · Source: NHTSA

Model yearFuel/propulsion System complaintsShare of that yearMedian miles
2007 Envoy125%61,061
2006 Envoy329%84,400
2005 Envoy306%104,500
2004 Envoy3810%138,000
2003 Envoy277%133,120
2002 Envoy194%141,000

When owners reported it

Peak: 2012, with 35 complaints
2012: 352012352013: 302013302014: 142014142015: 182015182016: 182016182017: 172017172018: 9201892019: 7201972020: 4202042023: 1202312025: 3202532026: 220262

n = 158 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists fuel/propulsion system for the GMC Envoy. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

I can not put gas in my car. M garage smells of gas fumes. Very dangerous situation of possible fire or illness due to fumes ans I have no transportation. When I bought this car from GMC it had the sam problem. no recall just a safety bulletin. Manufacturer fixed it.There were no warning lights.

Received Oct 13, 2026 · NHTSA complaint 11770837

Vehicle listed caught on fire while driving on interstate with unknown cause. No previous warnings. Was a risk to safety of driver/and or passengers.

Received Jul 3, 2026 · NHTSA complaint 11748101

My vehicle has developed a leak in the plastic fuel tank at the junction of the fill hose connection and the body of the tank that is causing release of flammable vapors and liquid gasoline underneath the vehicle and causing failure of emissions systems. These vehicles have a rampant and…

Received Nov 18, 2025 · NHTSA complaint 11700025

These vehicles have a rampant and long-standing reputation for developing leaks in their plastic fuel tanks. Virtually all of these vehicles eventually develop leaks, which cause release of flammable fuel vapors and raw gasolene releases. Why isn't there a recall on these faulty fuel tanks? The…

Received Nov 15, 2025 · NHTSA complaint 11699610

Fuel indicator bounces from Empty to full in the matter of seconds while going down the road. Also, issues with mileage range reported as the fuel indicator is fluctuating.

Received Jul 6, 2025 · NHTSA complaint 11671427
GMC Envoy
2002–2007 GMC Envoy photographed in USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all GMC Envoys have fuel/propulsion system problems?

No. NHTSA has 158 owner complaints about fuel/propulsion system for the GMC Envoy. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the GMC Envoy fuel/propulsion system?

No recall currently lists fuel/propulsion system for this vehicle.

How much does it cost to fix fuel/propulsion system problems on the GMC Envoy?

Owners report a typical cost of $1,550 (half paid between $1,150 and $1,750), from 8 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about fuel/propulsion system problems on the GMC Envoy?

The most frequent phrase is “fuel tank”, in 46 of 158 complaints, followed by “gas gauge” (17).

Other GMC Envoy problems

See all GMC Envoy problems.