2004 GMC W3500 Problems, Complaints & Recalls

Source: NHTSA · Updated Aug 2, 2023 · 1 owner complaints analyzed

Compared with other W3500 years
Not enough data 1st of 10 for complaints
NHTSA crash rating
Not rated

Owners have filed 1 complaint with NHTSA about the 2004 GMC W3500. That is the most of any W3500 model year in the database (10 years). The most reported problem area is unknown or other (1 complaints, 100%). There is 1 safety recall covering this model year.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2004 GMC W3500 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Unknown or Other1
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Unknown or Other1100%———

One complaint can list several problem areas, so shares can add up to more than 100%.

2004 GMC W3500 recalls (1)

Tap a recall to see the problem, the risk and the fix.

Fuel system, diesel:storage:tank assemblyApr 20, 2005 · NHTSA campaign 05V168000 · 253 vehicles

Problem: On certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. Fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.

Risk: Overflow fuel may result in high amount of diesel fuel leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. The recall began on october 27, 2005. Owners may contact isuzu at 1-800-255-6727.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

To whom it may concern, Last month in California I purchased an automotive hardware/software tool from an Indiana based company through Amazon which connects to the OBD port. After using the tool, the airbags were disabled on two of my vehicles requiring replacement. At first, I didn't realize that…

Unknown or Other · received Aug 2, 2023 · NHTSA complaint 11536143

Other GMC W3500 years

← 2003 W3500 · 2006 W3500 →

See all GMC W3500 problems by year, every GMC model, or the GMC VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 GMC W3500?

Owners most often report unknown or other problems. The top one, unknown or other, accounts for 1 complaint.

Was there a recall on the 2004 GMC W3500?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 GMC W3500 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other W3500 model years, the 2004 has too little data to compare. Always get a pre-purchase inspection and check the VIN for open recalls.