Kenworth T800 Problems by Year

Source: NHTSA · Updated Feb 27, 2025 · 31 owner complaints analyzed

NHTSA has 31 owner complaints and 126 safety recalls on file for the Kenworth T800, across 31 model years (1995–2025). The 2006 model year has the most complaints (4). The most reported problem area overall is electrical system.

Peak: 1999, with 4 complaints
1995: 219951996: 11997: 11998: 119981999: 442000: 12001: 120012002: 02003: 12004: 320042005: 32006: 442007: 120072008: 12009: 22010: 120102011: 12012: 12013: 020132014: 02015: 02016: 120162017: 02018: 12019: 020192020: 02021: 02022: 020222023: 02024: 02025: 02025

n = 31 complaints · Source: NHTSA

Kenworth T800 years to avoid? What the complaint data shows

No T800 model year stands out with more than twice the complaints of a typical year.

Model years with the most complaints

  1. 2006 T800: 4 complaints, 13 recalls
  2. 1999 T800: 4 complaints, 12 recalls
  3. 2005 T800: 3 complaints, 12 recalls

Model years with the fewest complaints

  1. 1996 T800: 1 complaint, 8 recalls
  2. 1997 T800: 1 complaint, 9 recalls
  3. 1998 T800: 1 complaint, 8 recalls

Complaint counts are not adjusted for how many cars were sold or how long each year has been on the road, so newer and less popular years naturally have fewer complaints. Use them to spot problem patterns, not as a safety ranking.

Most common Kenworth T800 problems (all years)

Problem areaComplaintsModel yearsCrashes
Electrical System751
Engine and Engine Cooling440
Suspension430
Power Train331
Steering331
Equipment220
Service Brakes220
Structure220
Tires221
Exterior Lighting110
Fuel System, Diesel110
Fuel System, Gasoline110
Fuel System, Other110
Seats110
Service Brakes, Air110
Service Brakes, Hydraulic110
Trailer Hitches110
Vehicle Speed Control111
Visibility110

All Kenworth T800 model years

Model yearComplaintsRecallsCrash ratingTop problemCompared with other years
2025 T80001——
2024 T80004——
2023 T80001——
2022 T80001——
2021 T80001——
2020 T80009——
2019 T80008——
2018 T800111—Unknown or Other
2017 T80008——
2016 T800112—Tires
2015 T800012——
2014 T800012——
2013 T80008——
2012 T800110—Visibility
2011 T800113—Service Brakes
2010 T800111—Unknown or Other
2009 T800219—Electrical System
2008 T800125—Fuel System, Gasoline
2007 T800120—Trailer Hitches
2006 T800413—Electrical System
2005 T800312—Electrical System
2004 T800312—Electrical System
2003 T80017—Exterior Lighting
2002 T80006——
2001 T800110—Service Brakes
2000 T800110—Electrical System
1999 T800412—Suspension
1998 T80018—Service Brakes, Air
1997 T80019—Engine and Engine Cooling
1996 T80018—Unknown or Other
1995 T80025—Power Train

More from Kenworth: all Kenworth models · VIN decoder

Frequently asked questions

Which Kenworth T800 years should you stay away from?

No year stands out at twice the typical count; the most complaints are for 2006 (4), 1999 (4), 2005 (3). Counts are not adjusted for how many cars were sold, and newer years have had less time to collect complaints.

What is the biggest problem with the Kenworth T800?

Electrical System, with 7 complaints across 5 model years.

How many recalls does the Kenworth T800 have?

126 safety recalls across all model years. Each model year page lists its recalls and fixes.