Mercedes Benz E320 Fuel/propulsion System Problems

Source: NHTSA · Updated May 19, 2026 · 253 complaints analyzed

Owners have filed 253 complaints with NHTSA about fuel/propulsion system problems on the Mercedes Benz E320 across 12 model years. The 2005 model year has the most (81). The words owners use most often: “fuel tank” (25% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Fuel tank: mentioned in 63 of 253 complaints (25%)
  • Sending unit: mentioned in 39 of 253 complaints (15%)
  • Gas smell: mentioned in 27 of 253 complaints (11%)
  • Strong gasoline: mentioned in 22 of 253 complaints (9%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical fuel/propulsion system repair on the Mercedes Benz E320 at $3,000, and half of them between $2,850 and $3,600.

Based on 23 NHTSA complaints about this problem alone that state a repair bill or quote (2012–2019), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do fuel/propulsion system problems happen?

Based on 218 complaints that reported the odometer reading.

Under 10k miles1 · 0%
10k–25k miles1 · 0%
25k–50k miles15 · 7%
50k–75k miles44 · 20%
75k–100k miles44 · 20%
100k–150k miles86 · 39%
150k+ miles27 · 12%

How serious are the reports?

Of 253 complaints, 1 mention a crash, 4 a fire, 2 an injury.

Mercedes Benz E320 fuel/propulsion system complaints by model year

Peak: 2005, with 81 complaints
1995: 2199521996: 2199621998: 1199811999: 3199932000: 3200032003: 712003712004: 792004792005: 812005812006: 4200642007: 4200742008: 1200812009: 220092

n = 253 complaints · Source: NHTSA

Model yearFuel/propulsion System complaintsShare of that yearMedian miles
2009 E320225%53,300
2008 E320110%115,000
2007 E320424%21,458
2006 E320410%115,000
2005 E3208135%98,000
2004 E3207939%96,500
2003 E3207133%104,000
2000 E32037%217,193
1999 E32034%118,000
1998 E32013%149,000
1996 E32024%127,000
1995 E32022%127,832

When owners reported it

Peak: 2013, with 78 complaints
2012: 292012292013: 782013782014: 572014572015: 342015342016: 132016132017: 132017132018: 102018102019: 5201952020: 4202042021: 5202152022: 2202222023: 1202312024: 220242

n = 253 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists fuel/propulsion system for the Mercedes Benz E320. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

I inherited my dad's 2003 Mercedes Benz E320 when he passed away last year. He kept the car in pristine condition. About a month ago while driving it, I noticed a strong smell of gasoline in the cabin of the vehicle. The odor is strong just after filling the tank, and then it disappears at appox. 3…

Received Nov 30, 2024 · NHTSA complaint 11628014

Noticed strong smell of diesel fuel by left rear tire, in several days a leak was under left tire, had fuel tank sending unit gasket replaced, no visible leaks but fumes are still present 1 year after repair. When repair was made all related parts were cleaned of residential fuel. Want to know if…

Received Jun 2, 2024 · NHTSA complaint 11592017

*1. The Fuel Tank and components and/or system failed or malfunctioned. *2. After filling the gas tank, the odor of strong pungent gasoline fumes fills the cabin of the and lingers for some time in the car and garage until the gasoline level goes down after being driven for a few miles. *3The car…

Received Mar 5, 2023 · NHTSA complaint 11510219

Extreme Gas Odor after filling gas tank and during time of driving.

Received Feb 18, 2022 · NHTSA complaint 11452891

After fueling up, a smell of gas occurs. Slight gas puddle forms under the car after every fuel up. Drops gas gauge down and after that no more smell of fuel but still slight puddle of gas after leaving the car parked. Noticed it about a month ago and it seems to get worse. Doesn't seem safe…

Received Jan 2, 2022 · NHTSA complaint 11445844
Mercedes Benz E320
2002–2005 Mercedes-Benz E 320 (W211) Elegance sedan. Photographed in Woolloomooloo, New South Wales , Australia.. Representative photo; appearance varies by model year. Photo: OSX, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all Mercedes Benz E320s have fuel/propulsion system problems?

No. NHTSA has 253 owner complaints about fuel/propulsion system for the Mercedes Benz E320. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Mercedes Benz E320 fuel/propulsion system?

No recall currently lists fuel/propulsion system for this vehicle.

How much does it cost to fix fuel/propulsion system problems on the Mercedes Benz E320?

Owners report a typical cost of $3,000 (half paid between $2,850 and $3,600), from 23 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about fuel/propulsion system problems on the Mercedes Benz E320?

The most frequent phrase is “fuel tank”, in 63 of 253 complaints, followed by “sending unit” (39).

Other Mercedes Benz E320 problems

See all Mercedes Benz E320 problems.