2001 Volvo S60 Problems, Complaints & Recalls

Source: NHTSA · Updated Jun 15, 2023 · 223 owner complaints analyzed

Compared with other S60 years
Far more complaints than other years 1st of 26 for complaints
NHTSA crash rating
Not rated

Owners have filed 223 complaints with NHTSA about the 2001 Volvo S60. That is the most of any S60 model year in the database (26 years). The most reported problem area is fuel system, gasoline (68 complaints, 30%), typically at around 92,800 miles. Complaints mention 5 crashes, 5 fires, 3 injuries. There are 8 safety recalls covering this model year. NHTSA has opened 3 defect investigations involving it.

Volvo S60
Volvo S60 (3rd generation). Representative photo; appearance varies by model year. Photo: Benespit, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2001 Volvo S60 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Fuel System, Gasoline68 · ~92,800 mi
Vehicle Speed Control42 · ~75,000 mi
Electrical System31 · ~54,868 mi
Power Train22 · ~91,000 mi
Engine and Engine Cooling18 · ~67,050 mi
Fuel/propulsion System16 · ~127,500 mi
Tires7 · ~16,000 mi
Air Bags6 · ~103,500 mi
Exterior Lighting5 · ~54,868 mi
Fuel System, Other5 · ~81,102 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Fuel System, Gasoline problems6830%92,800“fuel pump” (68%)$1,350
Vehicle Speed Control4219%75,000——
Electrical System3114%54,868——
Power Train2210%91,000——
Engine and Engine Cooling188%67,050——
Fuel/propulsion System167%127,500——
Tires73%16,000——
Air Bags63%103,500——
Exterior Lighting52%54,868——
Fuel System, Other52%81,102——
Seats52%114,888——
Unknown or Other52%57,477——
Visibility52%54,868——
Structure42%51,582——
Suspension42%63,000——
Latches/locks/linkages31%55,243——
Service Brakes, Hydraulic31%99,000——
Engine21%173,000——
Service Brakes21%150,500——
Steering21%111,500——
Wheels21%7,500——
Seat Belts10%166,000——
Service Brakes, Air10%166,800——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2005, with 38 complaints
2001: 220012002: 72003: 1420032004: 52005: 382005382006: 332007: 2720072008: 242009: 1120092010: 112011: 1020112012: 92013: 620132014: 82015: 520152016: 52017: 220172018: 12019: 220192020: 12021: 120212023: 1

n = 223 complaints · Source: NHTSA

2001 Volvo S60 recalls (8)

Tap a recall to see the problem, the risk and the fix.

Air bags:frontal:driver side:inflator moduleSep 30, 2021 · NHTSA campaign 21V766000 · 259,383 vehicles

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

Air bags:frontal:driver side:inflator moduleNov 4, 2020 · NHTSA campaign 20V681000 · 54,124 vehicles

Problem: Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

Risk: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.

Fix: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.

Equipment:electrical:navigational system(global positioning system)Nov 8, 2010 · NHTSA campaign 10V566000 · 416 vehicles

Problem: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

Risk: An overheated battery could lead to a fire.

Fix: Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

Fuel system, gasoline:delivery:fuel pumpDec 18, 2009 · NHTSA campaign 09V483000 · 158,733 vehicles

Problem: Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. Territories. When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.

Risk: If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.

Fix: Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1-800-458-1552.

Fuel system, gasoline:delivery:fuel pumpApr 5, 2007 · NHTSA campaign 07V152000 · 2,310 vehicles

Problem: On certain vehicles originally sold in or currently registered in the states of arizona and nevada, due to the combination of fuel quality and climate conditions, the fuel pump may, in certain cases, experience a reduced functionality. The most common symptoms would be fuel odor.

Risk: Fuel leakage in the presence of an ignition source could result in a fire.

Fix: Dealers will replace the fuel pump free of charge. The recall began on july 10, 2007. Owners may contact volvo at 1-800-458-1552.

Vehicle speed controlNov 15, 2006 · NHTSA campaign 06V441000 · 170,099 vehicles

Problem: On certain passenger vehicles, a combination of throttle positioning sensor irregularities, a dirty throttle housing, and/or inefficient software calibration may cause a warning lamp to light and the subsequent onset of limp home modes.

Risk: This resulted in a high number of vehicles going into the limp home mode without need.

Fix: Dealers will install the current software upgrade onto the involved vehicles. The recall began on december 29, 2006. Owners may contact volvo at 1-800-458-1552.

Engine and engine cooling:cooling system:fanSep 13, 2004 · NHTSA campaign 04V451000 · 149,799 vehicles

Problem: On certain passenger and sport utility vehicles, under certain operating conditions, some electric cooling fans may overheat potentially causing heat damage and, in rare instances, a fire in the engine compartment.

Risk: A fire in the engine compartment could occur.

Fix: Dealers will replace the cooling fan. The recall began on november 29, 2004. Customers should contact volvo cars at 1-800-458-1552.

Equipment:other:labelsAug 1, 2003 · NHTSA campaign 03V284000 · 220,407 vehicles

Problem: Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage systems." the second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.

Risk: This does not meet the requirements of the standard.

Fix: Owners will receive a letter/package consisting of the second isofix guide with installation instructions, and in certain cases, the corrected owner's manual may be provided. If the owner wants to take their vehicle to a volvo dealer for installation of the guide, it will be performed at no charge to the owner. Owner notification began on december 19, 2003. Owners should contact volvo at 1-800-458-1552.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Fuel pump leakage (PE06053) — opened Nov 15, 2006, closed Apr 5, 2007, led to recall 07V152000.
  • Throttle control malfunction (EA05021) — opened Dec 6, 2005, closed Dec 12, 2006, led to recall 06V441000.
  • Throttle control malfunction (PE05041) — opened Jul 26, 2005, closed Dec 7, 2005.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

1. The vehicle caught fire while driving. The radiator cooling fan stayed on after parking, The vehicle the night before. The vehicle had to be jump started the next morning. yes the vehicle is available for inspection. 2. bodily injury and property damage could have been caused by the fire. 3…

Electrical System · received Jun 15, 2023 · NHTSA complaint 11527162

Terrible gas smell every time i drive it. I got someone to check it out, there is gas leaking from the fuel pump. This person put some putty over the leak which stopped the smell but this is not safe. I see a recall for the fuel pump but it says my car doesn't have a current recall.

Fuel/propulsion System · received May 7, 2021 · NHTSA complaint 11415529

I have an srs airbag warning light stays on and will not go away. The electrical wiring for the headlights are faulty, i tried everything to fix them nothing works. I used an inline fuse with the headlight wiring because the bulbs the continue to blowout. The volvo forum suggested the inline fuse…

Air Bags · received Feb 18, 2020 · NHTSA complaint 11309767

Tl* the contact owns a 2001 volvo s60. The contact stated that the vehicle was leaking fuel from the top of the fuel tank and fuel pump. The contact called the manufacturer after researching the failure and was informed that there was no recall. The manufacturer further stated that the failure…

Fuel/propulsion System · received Apr 25, 2019 · NHTSA complaint 11203643

Extreme gas smell inside car. Noticed gas leaking from top of tank by the screws that hold it. Vehicle was parked in my drive way and as soon as my kids got in they noticed the strong smell. Not driving it defenetly can cause a fire.

Fuel/propulsion System · received Apr 17, 2019 · NHTSA complaint 11197029

Other Volvo S60 years

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See all Volvo S60 problems by year, every Volvo model, or the Volvo VIN decoder.

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Frequently asked questions

What are the most common problems with the 2001 Volvo S60?

Owners most often report fuel system, gasoline, vehicle speed control, electrical system problems. The top one, fuel system, gasoline, accounts for 68 complaints.

Was there a recall on the 2001 Volvo S60?

Yes, 8 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2001 Volvo S60 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other S60 model years, the 2001 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.