2005 Volvo S60 Problems, Complaints & Recalls

Source: NHTSA · Updated Nov 9, 2021 · 44 owner complaints analyzed

Compared with other S60 years
Far more complaints than other years 8th of 26 for complaints
NHTSA crash rating
Not rated

Owners have filed 44 complaints with NHTSA about the 2005 Volvo S60. That ranks 8th out of 26 S60 model years for complaints. The most reported problem area is engine and engine cooling (7 complaints, 16%), typically at around 54,917 miles. There are 3 safety recalls covering this model year.

Volvo S60
Volvo S60 (3rd generation). Representative photo; appearance varies by model year. Photo: Benespit, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2005 Volvo S60 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Engine and Engine Cooling7 · ~54,917 mi
Electrical System6 · ~66,000 mi
Tires6 · ~10,648 mi
Fuel System, Gasoline5 · ~68,975 mi
Structure4 · ~1,476 mi
Engine3 · ~130,000 mi
Fuel/propulsion System3 · ~74,171 mi
Unknown or Other3 · ~119,946 mi
Electronic Stability Control (esc)2 · ~120,000 mi
Fuel System, Other2 · ~76,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Engine and Engine Cooling716%54,917——
Electrical System614%66,000——
Tires614%10,648——
Fuel System, Gasoline511%68,975——
Structure49%1,476——
Engine37%130,000——
Fuel/propulsion System37%74,171——
Unknown or Other37%119,946——
Electronic Stability Control (esc)25%120,000——
Fuel System, Other25%76,000——
Power Train25%68,750——
Steering25%55,000——
Suspension25%1,000——
Vehicle Speed Control25%12,000——
Air Bags12%215,077——
Exterior Lighting12%67,728——
Seat Belts12%63,611——
Seats12%———
Service Brakes12%98,000——
Service Brakes, Hydraulic12%———
Visibility12%———
Wheels12%48,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2005, with 13 complaints
2005: 132005132006: 222007: 1200712008: 222009: 4200942010: 442011: 5201152012: 112013: 1201312014: 332015: 1201512016: 442017: 1201712019: 112021: 120211

n = 44 complaints · Source: NHTSA

2005 Volvo S60 recalls (3)

Tap a recall to see the problem, the risk and the fix.

Air bags:frontal:driver side:inflator moduleSep 30, 2021 · NHTSA campaign 21V766000 · 259,383 vehicles

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

Equipment:electrical:navigational system(global positioning system)Nov 8, 2010 · NHTSA campaign 10V566000 · 416 vehicles

Problem: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

Risk: An overheated battery could lead to a fire.

Fix: Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

Equipment:other:labelsOct 3, 2006 · NHTSA campaign 06V375000 · 19,700 vehicles

Problem: Certain vehicles fail to conform to the requirements of federal motor vehicle safety standard no. 110, "tire selection and rims." the label denoting the tire and loading pressure information is incorrect.

Risk: A misprinted label would lead to improper vehicle loading specifications or tire inflation which could result in a tire failure, increasing the risk of a crash.

Fix: Dealers will mail the correct labels free of charge. The recall began on december 18, 2006. Owners may contact volvo at 1-800-458-1552.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

While I was driving I felt very hot under my buttock than I heard it pop and burst, I pulled over to check, oh my got (OMG) thanks God I'm safe! There was a burn on my car seat!

Seats · received Nov 9, 2021 · NHTSA complaint 11439950

Angle/collar gear/sleeve, haldex awd. Hundreds of thousands of awd volvos have this issue yet volvo has never taken action or recalled part. This is just one of many issues thousands of volvo's have. But the awd system non functioning due to stripped teeth caused by rust because of inadequate…

Electronic Stability Control (esc) · received Aug 17, 2019 · NHTSA complaint 11244571

My seat belt got stuck in the front passenger side . Now i'm getting a service message about the srs service urgent i don't know why it got stuck but it did i can't get it out of seat belt clip .

Seat Belts · received Sep 13, 2017 · NHTSA complaint 11023384

Applied brake, engine continued to accelerate. I had to pump the brake several times rapidly before the engine decelerated. This has occurred on several occasions.

Unknown or Other · received Jul 23, 2016 · NHTSA complaint 10887911

Tl* the contact owns a 2005 volvo s60. The contact stated that the srs air bag light remained illuminated ever since the vehicle was purchased ten months ago. The dealer was unable to diagnose the cause of the failure. The failure recurred and was not remedied. The manufacturer was not made aware…

Air Bags · received May 27, 2016 · NHTSA complaint 10871227

Other Volvo S60 years

← 2004 S60 · 2006 S60 →

See all Volvo S60 problems by year, every Volvo model, or the Volvo VIN decoder.

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Frequently asked questions

What are the most common problems with the 2005 Volvo S60?

Owners most often report engine and engine cooling, electrical system, tires problems. The top one, engine and engine cooling, accounts for 7 complaints.

Was there a recall on the 2005 Volvo S60?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2005 Volvo S60 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other S60 model years, the 2005 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.