2004 Volvo XC90 Power Train Problems

Source: NHTSA · Updated Mar 9, 2025 · 145 complaints analyzed

Owners have filed 145 complaints with NHTSA about power train problems on the 2004 Volvo XC90, 31% of all complaints for this model year. Half of the reports with a mileage happened before 78,000 miles. The words owners use most often: “transmission service” (12% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Transmission service: mentioned in 18 of 145 complaints (12%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical power train repair on the 2004 Volvo XC90 at $8,050, and half of them between $6,700 and $9,450.

Based on 24 NHTSA complaints about this problem alone that state a repair bill or quote (2008–2014), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do power train problems happen?

Based on 139 complaints that reported the odometer reading.

Under 10k miles4 · 3%
10k–25k miles1 · 1%
25k–50k miles9 · 6%
50k–75k miles45 · 32%
75k–100k miles30 · 22%
100k–150k miles41 · 29%
150k+ miles9 · 6%

How serious are the reports?

Of 145 complaints, 1 mention a crash.

Volvo XC90 power train complaints by model year

Peak: 2004, with 145 complaints
2003: 492003492004: 1451452005: 622005622006: 332007: 5200752008: 442011: 3201132012: 112014: 1201412016: 10102017: 5201752018: 552019: 3201932020: 332021: 3202132022: 112023: 3202332024: 55

n = 311 complaints · Source: NHTSA

Model yearPower Train complaintsShare of that yearMedian miles
2024 XC90514%—
2023 XC9037%1,000
2022 XC9013%—
2021 XC9038%—
2020 XC9039%79,000
2019 XC9037%50,000
2018 XC90510%2,800
2017 XC9056%7,766
2016 XC90105%5,000
2014 XC90125%5,200
2012 XC90133%75,000
2011 XC90316%1,500
2008 XC90414%60,500
2007 XC90513%73,000
2006 XC9036%78,000
2005 XC906228%71,500
2004 XC9014531%78,000
2003 XC904953%76,000

When owners reported it

Peak: 2010, with 39 complaints
2004: 3200432005: 332006: 1200612007: 112008: 312008312009: 25252010: 392010392011: 15152012: 7201272013: 222014: 3201432015: 332016: 3201632017: 112018: 3201832019: 332020: 220202

n = 145 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists power train for the 2004 Volvo XC90. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

I am concerned these 2 issues may pose a safety risk. I recently purchased this car from a friend and have had it about a month. I notice the steering is very stiff and difficult to maneuver. I was trying to find out if there were any recalls on this but having no luck. Also, when the car is in…

Received Apr 14, 2020 · NHTSA complaint 11321055

TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE THE VEHICLE WAS BEING DRIVEN, THE TRANSMISSION FAILED TO SHIFT OUT OF THIRD GEAR. THE CONTACT WAS ALSO ALERTED TO A MESSAGE DISPLAY WHICH INDICATED A TRANSMISSION FAILURE. ADDITIONALLY, THE VEHICLE WOULD INDEPENDENTLY SHIFT TO…

Received Jan 10, 2020 · NHTSA complaint 11298455

While i'm motion the srs airbag light came on transmission urgent light came on and abs light the battery keeps bubbling like its gone blow up in my trunk i have to jump it off every morning i paid alot for this suv can you please help me keep my only car in working order i have had all maintains…

Received Dec 5, 2019 · NHTSA complaint 11287254
Volvo XC90
2025 Volvo XC90 II in Stuttgart-Vaihingen. Representative photo; appearance varies by model year. Photo: Alexander Migl, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Volvo XC90s have power train problems?

No. NHTSA has 145 owner complaints about power train for the 2004 Volvo XC90 (31% of the 462 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Volvo XC90 power train?

No recall currently lists power train for this vehicle.

At what mileage do power train problems start?

The median reported mileage is 78,000 miles: half of the reports with a mileage came before that.

How much does it cost to fix power train problems on the 2004 Volvo XC90?

Owners report a typical cost of $8,050 (half paid between $6,700 and $9,450), from 24 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about power train problems on the 2004 Volvo XC90?

The most frequent phrase is “transmission service”, in 18 of 145 complaints.

Other 2004 Volvo XC90 problems

See all 2004 Volvo XC90 problems or power train problems across all XC90 years.