Chevrolet Astro Engine and Engine Cooling Problems

Source: NHTSA · Updated Oct 26, 2022 · 146 complaints analyzed

Owners have filed 146 complaints with NHTSA about engine and engine cooling problems on the Chevrolet Astro across 9 model years. The 1997 model year has the most (37). The words owners use most often: “belt tensioner” (6% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Belt tensioner: mentioned in 9 of 145 complaints (6%)
  • EGR valve: mentioned in 8 of 145 complaints (6%)

At what mileage do engine and engine cooling problems happen?

Based on 27 complaints that reported the odometer reading.

Under 10k miles1 · 4%
10k–25k miles1 · 4%
25k–50k miles3 · 11%
50k–75k miles6 · 22%
75k–100k miles11 · 41%
100k–150k miles3 · 11%
150k+ miles2 · 7%

How serious are the reports?

Of 146 complaints, 2 mention a crash, 7 a fire, 3 an injury.

Chevrolet Astro engine and engine cooling complaints by model year

Peak: 1997, with 37 complaints
1995: 281995281996: 181996181997: 371997371998: 271998271999: 101999102000: 162000162001: 4200142002: 3200232003: 320033

n = 146 complaints · Source: NHTSA

Model yearEngine and Engine Cooling complaintsShare of that yearMedian miles
2003 Astro35%30,900
2002 Astro34%13,032
2001 Astro44%90,000
2000 Astro169%82,000
1999 Astro108%96,000
1998 Astro2711%90,500
1997 Astro3710%63,005
1996 Astro187%65,000
1995 Astro286%105,093

When owners reported it

Peak: 2000, with 23 complaints
1995: 4199541996: 441997: 9199791998: 11111999: 191999192000: 23232001: 202001202002: 12122003: 132003132004: 14142005: 9200592006: 222007: 1200712009: 112010: 1201012012: 33

n = 146 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists engine and engine cooling for the Chevrolet Astro. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Diagnostic system was defective and didn't provide warning that the engine was overheating. The book states the service engine soon light comes on to indicate that there is a problem and service is required. Malfunctions often will be indicated by the system before any problem is apparent. This…

Received Mar 20, 2012 · NHTSA complaint 10452404

Tl* the contact owns a 1998 chevrolet astro van. The contact was driving 40 mph when heat emitted inside the vehicle without warning. The contact stated that during the failure, there were no visible flames or smoke. The vehicle was taken to the dealer where the dealer confirmed that the engine was…

Received Mar 19, 2012 · NHTSA complaint 10452205

Tl* the contact owns a 1998 chevrolet astro. The contact stated that the built- in diagnostic system was defective and did not provide warning that the engine was overheating. The vehicle was taken to the dealer where the contact was informed that the head gasket failed and caused engine coolant to…

Received Mar 5, 2012 · NHTSA complaint 10450272

Tl*the contact owns a 1999 chevrolet astro. The contact stated that the pass lock module that turned off the gas to the engine failed. The vehicle would start up briefly but then shut off. The dealer stated that it was a common problem but it was not related to any recalls. The failure mileage was…

Received Sep 29, 2010 · NHTSA complaint 10358308

Tl* the contact owns a 2001 chevrolet astro van. During brake application, the vehicle would stall without warning. The vehicle has not been diagnosed. The current and failure mileages were 152000.

Received Dec 17, 2009 · NHTSA complaint 10296201
Chevrolet Astro
1995-2005 Chevrolet Astro photographed in USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all Chevrolet Astros have engine and engine cooling problems?

No. NHTSA has 146 owner complaints about engine and engine cooling for the Chevrolet Astro. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Chevrolet Astro engine and engine cooling?

No recall currently lists engine and engine cooling for this vehicle.

What do owners say about engine and engine cooling problems on the Chevrolet Astro?

The most frequent phrase is “belt tensioner”, in 9 of 145 complaints, followed by “egr valve” (8).

Other Chevrolet Astro problems

See all Chevrolet Astro problems.