Chevrolet Astro Structure Problems

Source: NHTSA · Updated Oct 26, 2022 · 110 complaints analyzed

Owners have filed 110 complaints with NHTSA about structure problems on the Chevrolet Astro across 10 model years. The 1997 model year has the most (32). The words owners use most often: “sliding door” (23% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Sliding door: mentioned in 25 of 110 complaints (23%)
  • Fell off: mentioned in 6 of 110 complaints (5%)

At what mileage do structure problems happen?

Based on 18 complaints that reported the odometer reading.

Under 10k miles1 · 6%
10k–25k miles1 · 6%
25k–50k miles3 · 17%
50k–75k miles5 · 28%
75k–100k miles4 · 22%
100k–150k miles3 · 17%
150k+ miles1 · 6%

How serious are the reports?

Of 110 complaints, 3 mention a crash, 2 a fire, 4 an injury.

Chevrolet Astro structure complaints by model year

Peak: 1997, with 32 complaints
1995: 201995201996: 151996151997: 321997321998: 8199881999: 8199982000: 152000152001: 5200152002: 5200252003: 1200312005: 120051

n = 110 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2005 Astro111%68,850
2003 Astro12%16,000
2002 Astro57%46,500
2001 Astro55%—
2000 Astro159%77,963
1999 Astro86%9,536
1998 Astro83%—
1997 Astro329%78,000
1996 Astro156%124,452
1995 Astro204%105,000

When owners reported it

Peak: 1999, with 20 complaints
1995: 4199541996: 331997: 141997141998: 771999: 201999202000: 12122001: 122001122002: 10102003: 9200392004: 552005: 5200552006: 112008: 1200812009: 332010: 1201012011: 112013: 220132

n = 110 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the Chevrolet Astro. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

1997 chevrolet astrovan with electrical door locks. Pulled into sheetz gas and go and went to open the drivers door and it did not open. Tried to push the manual inside door lock but it was totally frozen and would not actuate. Next tried electrical door lock switch. No response on drivers door but…

Received Oct 28, 2013 · NHTSA complaint 10549828

This vehicle among other vehicles made by gm and gmc have a defective door latch that fails and will not allow the driver or passenger to be able to open the door from the inside or outside to get out in the case of an accident or vehicle fire. This problem for several years and gm did nothing to…

Received Jul 26, 2013 · NHTSA complaint 10532015

Tl*the contact owns a 1997 chevrolet astro. While changing one of the tires the contact noticed that the cable which holds the spare tire underneath the vehicle was severely corroded. While the contact was performing his owns repair to replace the cable, it fractured. The vehicle was not taken to…

Received Jan 11, 2011 · NHTSA complaint 10376220

I simply closed the passenger door of my 2005 chevy astro awd van and the side mirror glass fell out, hit the door and broke. Also, the plastic molding on the drivers door is coming loose. *tr

Received May 13, 2010 · NHTSA complaint 10330377

I have a 1998 chevy astro 2wd we bought with 23k mi. In 2000. Roughly 2 years ago we had all new brakes (head to toe, front & back) installed again. We have had nothing but issues with our abs mainly when traveling under 15 mph, when you try and stop it grabs heavily or sometimes almost not at all…

Received Feb 15, 2009 · NHTSA complaint 10258732
Chevrolet Astro
1995-2005 Chevrolet Astro photographed in USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all Chevrolet Astros have structure problems?

No. NHTSA has 110 owner complaints about structure for the Chevrolet Astro. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Chevrolet Astro structure?

No recall currently lists structure for this vehicle.

What do owners say about structure problems on the Chevrolet Astro?

The most frequent phrase is “sliding door”, in 25 of 110 complaints, followed by “fell off” (6).

Other Chevrolet Astro problems

See all Chevrolet Astro problems.