Chevrolet Astro Fuel System, Gasoline Problems

Source: NHTSA · Updated Oct 26, 2022 · 124 complaints analyzed

Owners have filed 124 complaints with NHTSA about fuel system, gasoline problems on the Chevrolet Astro across 11 model years. The 1997 model year has the most (31). The words owners use most often: “fuel pump” (33% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Fuel pump: mentioned in 40 of 123 complaints (33%)

At what mileage do fuel system, gasoline problems happen?

Based on 29 complaints that reported the odometer reading.

Under 10k miles1 · 3%
10k–25k miles0 · 0%
25k–50k miles1 · 3%
50k–75k miles5 · 17%
75k–100k miles10 · 34%
100k–150k miles8 · 28%
150k+ miles4 · 14%

How serious are the reports?

Of 124 complaints, 1 mention a crash, 3 a fire, 2 an injury.

Chevrolet Astro fuel system, gasoline complaints by model year

Peak: 1997, with 31 complaints
1995: 281995281996: 181996181997: 311997311998: 261998261999: 4199942000: 9200092001: 4200142002: 1200212003: 1200312004: 1200412005: 120051

n = 124 complaints · Source: NHTSA

Model yearFuel System, Gasoline complaintsShare of that yearMedian miles
2005 Astro111%75,000
2004 Astro17%133,000
2003 Astro12%72,010
2002 Astro11%37,000
2001 Astro44%96,000
2000 Astro95%92,517
1999 Astro43%—
1998 Astro2611%93,373
1997 Astro319%72,000
1996 Astro187%65,000
1995 Astro286%128,905

When owners reported it

Peak: 1999, with 28 complaints
1995: 1199511996: 221997: 9199791998: 661999: 281999282000: 18182001: 142001142002: 11112003: 9200392004: 882005: 2200522006: 222007: 3200732008: 332010: 2201022011: 222013: 2201322014: 22

n = 124 complaints · Source: NHTSA

Related recalls (1)

Fuel system, gasoline:storage:tank assembly:mountingOct 4, 1994 · NHTSA campaign 94V188000 · 3,037 vehicles

Model years: 1995

Problem: The fuel lines attached to the fuel tank were not properly tightened.

Risk: These fuel lines can loosen to the point of allowing fuel to leak from the lines resulting in a vehicle fire.

Fix: Dealers will lower the fuel tank and tighten the fuel tank lines to the proper torque value.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Tl* the contact owns a 2004 chevrolet astro. The contact stated that the vehicle failed to start until after three attempts. The contact shifted into drive and then the vehicle lost all power. The contact pumped the accelerator pedal, waited ten minutes and the vehicle resumed its normal operation…

Received Jun 20, 2014 · NHTSA complaint 10604713

Van shut down while driving and we loss brakes. *tr

Received Mar 20, 2014 · NHTSA complaint 10573886

Tl* the contact owns a 1995 chevrolet astro. The contact stated that while driving approximately 65 mph, there was a sudden loss of power steering assist. The vehicle failed to decelerate as the brakes were applied. In order to stop the failure, the contact had to power off the engine however, the…

Received Oct 16, 2013 · NHTSA complaint 10548074

Tl* the contact owns a 2000 chevrolet astro van. The contact stated that fuel fumes were emitted into the vehicle. After inspecting the vehicle he noticed that there was a fuel leak. The vehicle was taken to the dealer where the technician diagnosed that the fuel lines were severely corroded and…

Received Sep 24, 2013 · NHTSA complaint 10545126

I have a 1998 chevy astro van that qualifies for a expired warranty for gm that is related to a defect in their fuel injection system that causes them to stick open or closed. I was never notified by chevy about this problem and was not properly diagnosed by a mechanic until this year. The…

Received May 15, 2011 · NHTSA complaint 10400943
Chevrolet Astro
1995-2005 Chevrolet Astro photographed in USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all Chevrolet Astros have fuel system, gasoline problems?

No. NHTSA has 124 owner complaints about fuel system, gasoline for the Chevrolet Astro. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Chevrolet Astro fuel system, gasoline?

Yes: 1 safety recall list fuel system, gasoline. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

What do owners say about fuel system, gasoline problems on the Chevrolet Astro?

The most frequent phrase is “fuel pump”, in 40 of 123 complaints.

Other Chevrolet Astro problems

See all Chevrolet Astro problems.