Chevrolet Aveo Exterior Lighting Problems

Source: NHTSA · Updated Mar 22, 2026 · 171 complaints analyzed

Owners have filed 171 complaints with NHTSA about exterior lighting problems on the Chevrolet Aveo across 7 model years. The 2005 model year has the most (48). The words owners use most often: “daytime running” (13% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Daytime running: mentioned in 23 of 171 complaints (13%)
  • Fuse box: mentioned in 13 of 171 complaints (8%)
  • Included exterior: mentioned in 12 of 171 complaints (7%)

At what mileage do exterior lighting problems happen?

Based on 118 complaints that reported the odometer reading.

Under 10k miles2 · 2%
10k–25k miles9 · 8%
25k–50k miles14 · 12%
50k–75k miles22 · 19%
75k–100k miles26 · 22%
100k–150k miles35 · 30%
150k+ miles10 · 8%

How serious are the reports?

Of 171 complaints, 2 mention a crash, 24 a fire, 1 an injury.

Chevrolet Aveo exterior lighting complaints by model year

Peak: 2005, with 48 complaints
2004: 122004122005: 482005482006: 382006382007: 322007322008: 302008302009: 102009102011: 120111

n = 171 complaints · Source: NHTSA

Model yearExterior Lighting complaintsShare of that yearMedian miles
2011 Aveo11%45,700
2009 Aveo106%90,000
2008 Aveo3018%90,000
2007 Aveo3215%86,000
2006 Aveo3820%100,000
2005 Aveo4820%72,000
2004 Aveo126%50,000

When owners reported it

Peak: 2014, with 57 complaints
2006: 1200612007: 222008: 3200832009: 222010: 1201012011: 552012: 112012112013: 11112014: 572014572015: 41412016: 172016172017: 442018: 6201862019: 332020: 1202012021: 222023: 1202312024: 112026: 220262

n = 171 complaints · Source: NHTSA

Related recalls (1)

Exterior lighting:headlightsMay 19, 2014 · NHTSA campaign 14V261000 · 218,000 vehicles

Model years: 2004, 2005, 2006, 2007, 2008

Problem: General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Risk: If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Fix: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The wiring to my headlights have overheated and melted twice. I found the really on the year and model of my car but wasn't on the list when I entered my vin

Received Mar 22, 2026 · NHTSA complaint 11726117

While driving, the vehicle began experiencing repeated electrical failures including blown fuses, inoperative headlights and brake lights, and the transmission becoming locked in PARK. When the fuse blows, the gear shift cannot be moved out of PARK and the ignition key cannot be removed, leaving…

Received Jan 24, 2026 · NHTSA complaint 11713135

The splicer connected to the fuse box in the engine burns up after a while of use causing the Dash lights, right brake light and front marker light to not work at night. It is a major safety issue and hundreds/thousands of complaints online (via google) have been made about it burning up.

Received Jan 22, 2024 · NHTSA complaint 11567114

The contact's daughter owns a 2005 Chevrolet Aveo. The contact stated that intermittently, the headlights failed to illuminate. The contact's daughter had received notification of NHTSA Campaign Number: 14V261000 (Exterior Lighting). The contact made a local dealer aware of the failure and the…

Received May 9, 2023 · NHTSA complaint 11521212

The contact owns a 2008 Chevrolet Aveo. The contact stated that the vehicle was parked and had the headlights illuminated. The contact's wife went to start the vehicle and turned off the lights when smoke began to emit from the dashboard and the engine compartment. The contact was able to…

Received Aug 12, 2021 · NHTSA complaint 11428877
Chevrolet Aveo
2012 Chevrolet Aveo LTZ Automatic 1.4 Taken in Warwick. Representative photo; appearance varies by model year. Photo: Vauxford, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all Chevrolet Aveos have exterior lighting problems?

No. NHTSA has 171 owner complaints about exterior lighting for the Chevrolet Aveo. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Chevrolet Aveo exterior lighting?

Yes: 1 safety recall list exterior lighting. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

What do owners say about exterior lighting problems on the Chevrolet Aveo?

The most frequent phrase is “daytime running”, in 23 of 171 complaints, followed by “fuse box” (13).

Other Chevrolet Aveo problems

See all Chevrolet Aveo problems.