1996 Dodge Caravan Fuel System, Gasoline Problems

Source: NHTSA · Updated Jan 3, 2023 · 215 complaints analyzed

Owners have filed 215 complaints with NHTSA about fuel system, gasoline problems on the 1996 Dodge Caravan, 15% of all complaints for this model year. Half of the reports with a mileage happened before 123,511 miles. The words owners use most often: “fuel tank” (27% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Fuel tank: mentioned in 59 of 215 complaints (27%)
  • Provide further: mentioned in 13 of 215 complaints (6%)

At what mileage do fuel system, gasoline problems happen?

Based on 13 complaints that reported the odometer reading.

Under 10k miles0 · 0%
10k–25k miles0 · 0%
25k–50k miles1 · 8%
50k–75k miles2 · 15%
75k–100k miles2 · 15%
100k–150k miles4 · 31%
150k+ miles4 · 31%

How serious are the reports?

Of 215 complaints, 16 a fire, 3 an injury.

Dodge Caravan fuel system, gasoline complaints by model year

Peak: 1996, with 215 complaints
1995: 221995221996: 2152151997: 571997571998: 39391999: 161999162000: 12122001: 8200182002: 662003: 112003112004: 772005: 142005142006: 222007: 3200732008: 222011: 220112

n = 416 complaints · Source: NHTSA

Model yearFuel System, Gasoline complaintsShare of that yearMedian miles
2011 Caravan23%75,235
2008 Caravan21%33,830
2007 Caravan34%86,130
2006 Caravan21%55,000
2005 Caravan143%130,000
2004 Caravan711%70,000
2003 Caravan116%72,984
2002 Caravan62%63,150
2001 Caravan83%44,325
2000 Caravan123%54,292
1999 Caravan163%45,000
1998 Caravan396%59,423
1997 Caravan578%100,000
1996 Caravan21515%123,511
1995 Caravan224%157,177

When owners reported it

Peak: 2000, with 42 complaints
1995: 111995111996: 26261997: 291997291998: 14141999: 271999272000: 42422001: 142001142002: 28282003: 122003122004: 442005: 1200512006: 112007: 1200712009: 112010: 1201012011: 112014: 1201412023: 11

n = 215 complaints · Source: NHTSA

Related recalls (4)

Fuel system, gasoline:fuel injection systemSep 13, 2000 · NHTSA campaign 00V268000 · 1,163,000 vehicles

Problem: Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.

Risk: Fuel leakage in the presence of an ignition source can result in a fire.

Fix: Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.

Fuel system, gasoline:delivery:fuel pumpAug 9, 1999 · NHTSA campaign 99V216000 · 635,469 vehicles

Problem: Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.

Risk: If a fuel leak occurs in the presence of an ignition source, a fire could occur.

Fix: Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.

Fuel system, gasoline:storage:tank assembly:filler pipe and capJan 16, 1996 · NHTSA campaign 96V002000 · 265,000 vehicles

Problem: A static electric charge can build up on the ungrounded metal section of the fuel filler tube.

Risk: This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.

Fix: Dealers will install a ground strap for the fuel filler tube.

Fuel system, gasoline:delivery:hoses, lines/piping, and fittingsDec 8, 1995 · NHTSA campaign 95V236000 · 80,000 vehicles

Problem: The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.

Risk: Fuel leakage increases the potential for a vehicle fire.

Fix: Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 1996 Dodge Caravan. The contact stated while driving at an undisclosed speed, there was a strong gasoline odor inside the vehicle. The contact stated that after parking the vehicle, he opened the hood and noticed a fuel leak on top of the engine. No warning lights were…

Received Jan 3, 2023 · NHTSA complaint 11499901

I purchase this vehicle from owner in dec. 2013 and start having problem the owner i purchase it from purchase it from a bank back in 2006. They did know about an recall or etc. About this vehcle. The electric has problem and airbags, the fuel tank is leaking and fuel injection and etc,. Where can…

Received Jan 29, 2014 · NHTSA complaint 10562062

Tl*the contact owns a 1996 dodge grand caravan. The contact stated that fuel was leaking from his tank in large amounts. The vehicle was inspected by a independent mechanic and they advised him that he needed to replace the tank and the fuel pump. The vehicle has not been repaired. The manufacturer…

Received Feb 18, 2011 · NHTSA complaint 10383216
Dodge Caravan
A 2015 Dodge Grand Caravan RT photographed in Kew Gardens Hills, Queens , New York , USA. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 1996 Dodge Caravans have fuel system, gasoline problems?

No. NHTSA has 215 owner complaints about fuel system, gasoline for the 1996 Dodge Caravan (15% of the 1,403 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 1996 Dodge Caravan fuel system, gasoline?

Yes: 4 safety recalls list fuel system, gasoline. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do fuel system, gasoline problems start?

The median reported mileage is 123,511 miles: half of the reports with a mileage came before that.

What do owners say about fuel system, gasoline problems on the 1996 Dodge Caravan?

The most frequent phrase is “fuel tank”, in 59 of 215 complaints, followed by “provide further” (13).

Other 1996 Dodge Caravan problems

See all 1996 Dodge Caravan problems or fuel system, gasoline problems across all Caravan years.