Dodge Caravan Fuel System, Gasoline Problems
Owners have filed 416 complaints with NHTSA about fuel system, gasoline problems on the Dodge Caravan across 15 model years. The 1996 model year has the most (215). The words owners use most often: “fuel tank” (22% of reports).
- 416fuel system, gasoline complaints
- —median miles at failure
- 2mention a crash
- 5mention an injury
- 5related recalls
- 41%of reports with a speed happened at 50+ mph
What owners describe
Phrases that appear unusually often in these complaints compared with complaints about other cars.
- Fuel tank: mentioned in 91 of 416 complaints (22%)
At what mileage do fuel system, gasoline problems happen?
Based on 85 complaints that reported the odometer reading.
How serious are the reports?
Of 416 complaints, 2 mention a crash, 32 a fire, 5 an injury.
Dodge Caravan fuel system, gasoline complaints by model year
| Model year | Fuel System, Gasoline complaints | Share of that year | Median miles |
|---|---|---|---|
| 2011 Caravan | 2 | 3% | 75,235 |
| 2008 Caravan | 2 | 1% | 33,830 |
| 2007 Caravan | 3 | 4% | 86,130 |
| 2006 Caravan | 2 | 1% | 55,000 |
| 2005 Caravan | 14 | 3% | 130,000 |
| 2004 Caravan | 7 | 11% | 70,000 |
| 2003 Caravan | 11 | 6% | 72,984 |
| 2002 Caravan | 6 | 2% | 63,150 |
| 2001 Caravan | 8 | 3% | 44,325 |
| 2000 Caravan | 12 | 3% | 54,292 |
| 1999 Caravan | 16 | 3% | 45,000 |
| 1998 Caravan | 39 | 6% | 59,423 |
| 1997 Caravan | 57 | 8% | 100,000 |
| 1996 Caravan | 215 | 15% | 123,511 |
| 1995 Caravan | 22 | 4% | 157,177 |
When owners reported it
Related recalls (5)
Fuel system, gasoline:storage:tank assembly:filler pipe and cap
Model years: 2008, 2009, 2010
Problem: The braun corporation is recalling certain model year 2008 through 2010 chrysler town & country and dodge caravan commercial entervans which were altered by braun between january 21, 2009 and march 19, 2010. During conversion, the chassis was raised and the floor was lowered to accommodate wheelchair accessibility features. In raising the chassis, the fuel fill pipe comes into closer proximity to the left rear tire. In rough or aggressive driving situations, the tire may intermittently contact the fuel fill pipe.
Risk: Contact between the tire and fuel fill pipe may wear a hole in one or the other components over time. This may result in loss of vehicle control in the event of tire pressure loss, or a vehicle fire in the event the fuel pipe is compromised.
Fix: Braun will notify owners and repair the vehicles free of charge. The safety recall began on june 4, 2010. Owners may contact braun toll-free at 1-800-488-0359.
Fuel system, gasoline:fuel injection system
Model years: 1996, 1997, 1998, 1999, 2000
Problem: Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
Risk: Fuel leakage in the presence of an ignition source can result in a fire.
Fix: Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.
Fuel system, gasoline:delivery:fuel pump
Model years: 1996
Problem: Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.
Risk: If a fuel leak occurs in the presence of an ignition source, a fire could occur.
Fix: Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.
Fuel system, gasoline:storage:tank assembly:filler pipe and cap
Model years: 1996
Problem: A static electric charge can build up on the ungrounded metal section of the fuel filler tube.
Risk: This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.
Fix: Dealers will install a ground strap for the fuel filler tube.
Fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Model years: 1996
Problem: The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.
Risk: Fuel leakage increases the potential for a vehicle fire.
Fix: Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.
What owners report
Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.
The contact owns a 1996 Dodge Caravan. The contact stated while driving at an undisclosed speed, there was a strong gasoline odor inside the vehicle. The contact stated that after parking the vehicle, he opened the hood and noticed a fuel leak on top of the engine. No warning lights were…
The contact owns a 1999 Dodge Caravan. The contact stated while driving at approximately 30 MPH, the serpentine belt failed. The vehicle was taken to the dealer where it was diagnosed that the serpentine belt needed to be replaced. The serpentine belt was replaced however, the failure recurred. The…
The contact owns a 2011 Dodge Caravan. The contact stated that the vehicle failed to start up without warning. Her father inspected under the hood and discovered that the wiring within the fuse box was melting due to the fuel pump relay. The contact went to an independent mechanic where she…
2005 dodge caravan mini van. Consumer writes in regards to multiple issues with vehicle. *ld *js
2004 dodge caravan. Consumer writes in regards to fuel tank extended warranty coverage that applies to vehicle stalling after refueling. *smd the consumer stated the vehicle began stalling shortly after it was purchased and has since continued. The stalling occurred at highway speeds and while…

Frequently asked questions
Do all Dodge Caravans have fuel system, gasoline problems?
No. NHTSA has 416 owner complaints about fuel system, gasoline for the Dodge Caravan. Complaint data shows that the problem is reported, not how many of all cars sold are affected.
Was there a recall on the Dodge Caravan fuel system, gasoline?
Yes: 5 safety recalls list fuel system, gasoline. Check your VIN on NHTSA.gov to see whether the fix was done on your car.
What do owners say about fuel system, gasoline problems on the Dodge Caravan?
The most frequent phrase is “fuel tank”, in 91 of 416 complaints.
Other Dodge Caravan problems
- Electrical System problems (1,216)
- Air Bags problems (1,059)
- Power Train problems (849)
- Engine and Engine Cooling problems (810)
- Service Brakes, Hydraulic problems (536)
- Steering problems (448)
- Latches/locks/linkages problems (354)
- Visibility problems (324)
See all Dodge Caravan problems.