Dodge Grand Caravan Structure Problems

Source: NHTSA · Updated Oct 14, 2026 · 907 complaints analyzed

Owners have filed 907 complaints with NHTSA about structure problems on the Dodge Grand Caravan across 25 model years. The 2016 model year has the most (228). The words owners use most often: “sliding door” (42% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Sliding door: mentioned in 384 of 907 complaints (42%)
  • Key fob: mentioned in 85 of 907 complaints (9%)
  • Drivers side: mentioned in 77 of 907 complaints (8%)
  • Locked position: mentioned in 67 of 907 complaints (7%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical structure repair on the Dodge Grand Caravan at $1,300, and half of them between $790 and $1,700.

Based on 24 NHTSA complaints about this problem alone that state a repair bill or quote (2002–2024), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do structure problems happen?

Based on 542 complaints that reported the odometer reading.

Under 10k miles30 · 6%
10k–25k miles30 · 6%
25k–50k miles115 · 21%
50k–75k miles145 · 27%
75k–100k miles106 · 20%
100k–150k miles75 · 14%
150k+ miles41 · 8%

How serious are the reports?

Of 907 complaints, 21 mention a crash, 13 a fire, 37 an injury.

Dodge Grand Caravan structure complaints by model year

Peak: 2016, with 228 complaints
1995: 2019951996: 591997: 1819971998: 271999: 1619992000: 332001: 920012002: 192003: 1420032004: 42005: 7020052006: 362007: 1420072008: 272009: 720092010: 182011: 1920112012: 192013: 2620132014: 172015: 2420152016: 2282282017: 9520172018: 592019: 292019

n = 907 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2019 Grand Caravan2912%96,000
2018 Grand Caravan5922%49,000
2017 Grand Caravan9523%66,756
2016 Grand Caravan22823%58,000
2015 Grand Caravan249%52,120
2014 Grand Caravan175%67,000
2013 Grand Caravan266%70,000
2012 Grand Caravan193%49,721
2011 Grand Caravan194%53,000
2010 Grand Caravan182%83,200
2009 Grand Caravan71%103,580
2008 Grand Caravan272%45,900
2007 Grand Caravan148%87,000
2006 Grand Caravan3613%62,522
2005 Grand Caravan707%74,534
2004 Grand Caravan43%86,440
2003 Grand Caravan146%97,170
2002 Grand Caravan197%84,150
2001 Grand Caravan93%62,000
2000 Grand Caravan337%82,500
1999 Grand Caravan164%114,000
1998 Grand Caravan275%120,000
1997 Grand Caravan183%149,883
1996 Grand Caravan595%116,552
1995 Grand Caravan2019%103,000

When owners reported it

Peak: 2020, with 130 complaints
1996: 719961997: 141998: 31999: 2019992000: 152001: 272002: 1420022003: 152004: 182005: 1020052006: 162007: 132008: 2720082009: 252010: 412011: 2420112012: 232013: 242014: 2420142015: 192016: 132017: 2420172018: 162019: 1172020: 13020201302021: 862022: 562023: 3820232024: 192025: 202026: 92026

n = 907 complaints · Source: NHTSA

Related recalls (1)

StructureMar 7, 2003 · NHTSA campaign 03V094000 · 3,674 vehicles

Model years: 2000, 2001, 2002, 2003

Problem: Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

Risk: This overheating condition can cause the running board to melt or cause a fire.

Fix: Dealers will replace the wiring harness on these running boards. Owner notification began march 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The rear sliding doors do NOT open. The locks are stuck and won’t allow the doors to unlock and open. Prior to the locks malfunctioning they made a very loud buzzing sound then completely stopped working.

Received Sep 29, 2026 · NHTSA complaint 11767634

The contact owns a 2019 Dodge Grand Caravan. The contact stated that while detailing the vehicle, the front driver’s side headrest exploded outward. The vehicle was taken to a local dealer, and it was determined that the headrest needed to be replaced. The contact associated the failure with an…

Received Sep 16, 2026 · NHTSA complaint 11764772

Vehicle has loose horn emblem Vehicle Heat/AC front not operable Vehicle driver side sliding door inoperable. Subject: URGENT SUPPLEMENT TO NHTSA COMPLAINT #11753124 — Unresolved Safety Recalls, Airbag Hazards, Dealer Refusal/Delay, and Conflicting Parts Availability Information Vehicle: 2008…

Received Aug 31, 2026 · NHTSA complaint 11761091

Minivan has sliding door lock actuator failure, driver side. Unable to open sliding door manually or with power door motor. Lock/unlock latch is stuck in locked position. This is a safety issue in case of vehicle crash or fire. Exact same issue with older models. Chrysler has issued a warranty…

Received Jul 10, 2026 · NHTSA complaint 11749568

Automatic sliding doors will not unlock or open at all- not manually, not with the inside door buttons, not with my key fob, and not with the automatic buttons on the front ceiling of the van. I have 3 young children all 5 and under. This is an EXTREMELY dangerous fault that puts all of their lives…

Received May 27, 2026 · NHTSA complaint 11740352

Frequently asked questions

Do all Dodge Grand Caravans have structure problems?

No. NHTSA has 907 owner complaints about structure for the Dodge Grand Caravan. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Dodge Grand Caravan structure?

Yes: 1 safety recall list structure. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

How much does it cost to fix structure problems on the Dodge Grand Caravan?

Owners report a typical cost of $1,300 (half paid between $790 and $1,700), from 24 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about structure problems on the Dodge Grand Caravan?

The most frequent phrase is “sliding door”, in 384 of 907 complaints, followed by “key fob” (85).

Other Dodge Grand Caravan problems

See all Dodge Grand Caravan problems.