2004 Dodge Grand Caravan Problems, Complaints & Recalls

Source: NHTSA · Updated Nov 22, 2021 · 116 owner complaints analyzed

Compared with other Grand Caravan years
Far fewer complaints than other years 24th of 26 for complaints
NHTSA crash rating
Not rated

Owners have filed 116 complaints with NHTSA about the 2004 Dodge Grand Caravan. That ranks 24th out of 26 Grand Caravan model years for complaints. The most reported problem area is fuel/propulsion system (25 complaints, 22%), typically at around 104,000 miles. Complaints mention 4 crashes, 1 fire, 2 injuries. There is 1 safety recall covering this model year. NHTSA has opened 1 defect investigation involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Dodge Grand Caravan problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Fuel/propulsion System25 · ~104,000 mi
Engine and Engine Cooling14 · ~80,000 mi
Service Brakes, Hydraulic14 · ~49,240 mi
Electrical System13 · ~99,680 mi
Steering13 · ~39,250 mi
Fuel System, Gasoline11 · ~90,000 mi
Latches/locks/linkages9 · ~85,000 mi
Engine6 · ~87,500 mi
Air Bags5 · ~73,900 mi
Exterior Lighting4 · ~110,340 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Fuel/propulsion System2522%104,000——
Engine and Engine Cooling1412%80,000——
Service Brakes, Hydraulic1412%49,240——
Electrical System1311%99,680——
Steering1311%39,250——
Fuel System, Gasoline119%90,000——
Latches/locks/linkages98%85,000——
Engine65%87,500——
Air Bags54%73,900——
Exterior Lighting43%110,340——
Structure43%86,440——
Equipment33%34,480——
Power Train33%69,700——
Tires33%34,300——
Visibility33%43,825——
Seats22%102,000——
Suspension22%20,000——
Unknown or Other22%142,500——
Seat Belts11%———
Service Brakes11%158,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2005, with 13 complaints
2003: 1200312004: 10102005: 132005132006: 662007: 102007102008: 992009: 7200972010: 992011: 6201162012: 992013: 7201372014: 13132015: 8201582016: 442019: 1201912020: 112021: 220212

n = 116 complaints · Source: NHTSA

2004 Dodge Grand Caravan recalls (1)

Tap a recall to see the problem, the risk and the fix.

Steering:hydraulic power assist:hose, piping, and connectionsAug 5, 2004 · NHTSA campaign 04V386000 · 681,000 vehicles

Problem: On certain minivans equipped with 3.3 or 3.8l v-6 engine, the upper power steering cooler hose may split and cause a fluid leak.

Risk: Power steering fluid leakage in the presence of an ignition source can result in an under hood fire.

Fix: Dealers will replace the upper power steering cooler hose. This recall began on september 27, 2004. Owners should contact daimlerchrysler at 1-800-853-1403.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Engine Stall After Refueling (DP14002) — opened Sep 5, 2014, closed Apr 6, 2015.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2004 Dodge Grand Caravan. The contact stated that while driving at an undisclosed speed, another vehicle crashed into the rear passenger side of the vehicle. The air bags failed to deploy. The air bags warning light illuminated. The contact stated that her face hit the steering…

Air Bags · received Nov 22, 2021 · NHTSA complaint 11441320

Sliding door locking activator failure prevents to door from being unlocked manually which is a big safety issue because rear passengers cannot exit them doors and therefore have to climb over the console and front seats to exit .. This is a big problem affecting all grand caravan and caravans with…

Unknown or Other · received Mar 19, 2021 · NHTSA complaint 11403971

Tl* the contact owns a 2004 dodge grand caravan. The contact stated while driving, the vehicle overheated without warning. The failure occurred several times. The contact stated as precaution the vehicle was stopped to allow the engine to cool down. The vehicle was not taken to a dealer nor was the…

Engine · received Mar 26, 2020 · NHTSA complaint 11319349

Hairline cracks in fuel pump outlet just before connecting to fuel line leads to strong fuel smell and fuel vapors all around vehicle. Fuel pump needs replacement to repair this dangerous condition. Highly suggest different fuel pump design that is not prone to hairline cracks and potential fire…

Fuel/propulsion System · received Sep 4, 2019 · NHTSA complaint 11253106

After filling the gas tank, within a few miles the vehicle will stall. Dodge already has extended the warranty on the fuel tank of vehicle built after september 2003 but mine was built august 5 2003 so it is outside their window. This is a very dangerous issue because it has happened to me on the…

Fuel/propulsion System · received Nov 4, 2016 · NHTSA complaint 10924275

Other Dodge Grand Caravan years

← 2003 Grand Caravan · 2005 Grand Caravan →

See all Dodge Grand Caravan problems by year, every Dodge model, or the Dodge VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 Dodge Grand Caravan?

Owners most often report fuel/propulsion system, engine and engine cooling, service brakes, hydraulic problems. The top one, fuel/propulsion system, accounts for 25 complaints.

Was there a recall on the 2004 Dodge Grand Caravan?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Dodge Grand Caravan a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Grand Caravan model years, the 2004 has far fewer complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.