1995 Ford Aerostar Problems, Complaints & Recalls

Source: NHTSA · Updated Sep 29, 2014 · 157 owner complaints analyzed

Compared with other Aerostar years
Far more complaints than other years 1st of 6 for complaints
NHTSA crash rating
Not rated

Owners have filed 157 complaints with NHTSA about the 1995 Ford Aerostar. That is the most of any Aerostar model year in the database (6 years). The most reported problem area is electrical system (37 complaints, 24%), typically at around 150,000 miles. Complaints mention 16 crashes, 19 fires, 19 injuries. There are 5 safety recalls covering this model year. NHTSA has opened 3 defect investigations involving it.

Ford Aerostar
1992-1997 Ford Aerostar photographed in Orlando, FL, USA.. Representative photo; appearance varies by model year. Photo: Bull-Doser, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 1995 Ford Aerostar problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System37 · ~150,000 mi
Power Train22
Service Brakes, Hydraulic16
Engine and Engine Cooling11 · ~125,000 mi
Air Bags10
Structure10
Visibility9
Latches/locks/linkages8
Fuel System, Gasoline7
Steering7
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System3724%150,000——
Power Train2214%———
Service Brakes, Hydraulic1610%———
Engine and Engine Cooling117%125,000——
Air Bags106%———
Structure106%———
Visibility96%———
Latches/locks/linkages85%———
Fuel System, Gasoline74%———
Steering74%———
Tires64%120,500——
Vehicle Speed Control64%———
Seat Belts53%140,000——
Seats53%———
Exterior Lighting43%170,000——
Suspension43%———
Unknown or Other43%———
Wheels32%148,000——
Equipment21%———
Equipment Adaptive/mobility11%———
Fuel/propulsion System11%165,000——
Fuel System, Other11%———
Interior Lighting11%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 1999, with 37 complaints
1995: 131995131996: 151996151997: 8199781998: 291998291999: 371999372000: 212000212001: 102001102002: 112002112003: 4200342004: 2200422005: 3200532006: 2200622007: 1200712014: 120141

n = 157 complaints · Source: NHTSA

1995 Ford Aerostar recalls (5)

Tap a recall to see the problem, the risk and the fix.

Electrical system:wiring:front underhoodFeb 9, 1999 · NHTSA campaign 99V028000 · 23,097 vehicles

Problem: Vehicle description: mini vans. Heat generation in the wiring harness to the fuel pump/sender assembly can cause an electrical short. The vehicle could experience a loss of power and become immobilized and the fuel gauge may be erratic.

Risk: Heat damage, including melting or charring of the fuel pump and sender assembly wire harness and associated wiring harnesses can also result. The short circuit could also have the potential for a vehicle fire.

Fix: Dealers will install a fused jumper harness in the fuel pump ground circuit that will be installed at the fuel pump inertia shut-off switch.

Electrical system:ignition:switchFeb 9, 1999 · NHTSA campaign 99V029000 · 762,201 vehicles

Problem: Vehicle description: mini vans. These vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. The potential for contact between the b2 (battery), a2 (accessory), and p1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.

Risk: This can cause over heating and the potential for a vehicle fire.

Fix: Dealers will install a jumper harness with a relay which will re-route and activate all a2 accessories through the relay.

Power train:transfer case (4-wheel drive)Nov 13, 1997 · NHTSA campaign 97V204000 · 75,000 vehicles

Problem: Vehicle description: all wheel drive passenger minivans. These vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. The powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case. Fluid explusion, driveshaft separation or loss of vehicle drive can result.

Risk: This condition can cause a loss of vehicle control, and, if the expelled fluid contacts the exhaust system, a vehicle fire could occur.

Fix: Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.

Equipment:other:labelsFeb 28, 1995 · NHTSA campaign 95V037000 · 12,000 vehicles

Problem: The certification label on these vehicles have incorrect rear tire sizes listed. P215/70r14sl should be p215/75r14sl. This does not comply with fmvss no. 120, "tire selection and rims for motor vehicles other than passenger cars."

Risk: Consequence of non-compliance: the incorrectly sized rear tire would not have sufficient load capacity for the vehicle's specified gross axle weight rating, increasing the potential for premature tire failure.

Fix: Owners will be mailed a supplementary label containing the correct rear tire information and instructions for installing the label on their vehicles. If owners prefer, their dealer can install the label for them.

Equipment:mechanical:carrier/rackDec 1, 1994 · NHTSA campaign 94V239000 · 9,400 vehicles

Problem: The spare tire supplied with the vehicle can contact the brake lines on the rear axle if it is mounted in the underbody spare tire carrier. Such contact could result in fracture of a rear brake line.

Risk: This can result in reduced vehicle brake capability.

Fix: Dealers will install a lower profile mini-spare tire on the existing mini-spare wheel. The new tire will allow the mini-spare to be installed with appropriate clearances in the underbody spare tire carrier.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Transfer cases and rear drive shaft (EA99002) — opened Jan 7, 1999, closed Nov 14, 2000, led to recall 99V094000.
  • Transfer cases and rear driveshaft (RQ98012) — opened Jul 31, 1998, closed Jan 7, 1999, led to recall 97V204000.
  • Fuel sender assembly fires (EA98016) — opened Jul 14, 1998, closed Feb 12, 1999, led to recall 99V028000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Tl* the contact owns a 1995 ford aerostar. After refueling the vehicle, the contact detected a strong fuel odor around the vehicle. The contact discovered that the fuel tank was leaking fuel. In addition, the fuel strap and the fuel inlet were cracked. The vehicle was taken to a private mechanic…

Fuel/propulsion System · received Sep 29, 2014 · NHTSA complaint 10639902

Tl*the contact owns a 1995 ford aerostar. While driving 20 mph, the vehicle shut off without warning. The contact opened the hood and noticed that the fuel lines were extremely hot before they burst into flames. The contact sustained a burned right hand. The fire department stated that the fuel…

Electrical System · received Oct 22, 2007 · NHTSA complaint 10206495

Went to install car seat in three row, passenger side and the seat belt came unlatched. It will not stay buckled at all. Went to a dealership and they want to charge us over $100 for buckle and an hours worth of labor. We are due in 2 weeks with third child and that is the only spot left in the van…

Seat Belts · received Jul 9, 2006 · NHTSA complaint 10161916

At approximately 12:00 am 6/23/06, i was driving from albany, tx to dallas, tx on highway 180... And the tread on my right rear tire separated from the rest of the tire. The tire is a bridgestone turanza. I was doing between 70 and 75 at the time and the vehicle was totally out of control until i…

Tires · received Jun 24, 2006 · NHTSA complaint 10160640

Dt: the caller said ignition failed. She said a year ago that the vehicle started by itself without a key. She stated that currently she had intermittent trouble starting the vehicle. The lights on the dashboard will come on but the vehicle will not start. Dealer said vehicle was not recalled. They…

Electrical System · received Oct 6, 2005 · NHTSA complaint 10136919

Other Ford Aerostar years

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See all Ford Aerostar problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 1995 Ford Aerostar?

Owners most often report electrical system, power train, service brakes, hydraulic problems. The top one, electrical system, accounts for 37 complaints.

Was there a recall on the 1995 Ford Aerostar?

Yes, 5 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 1995 Ford Aerostar a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Aerostar model years, the 1995 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.