1997 Ford Aerostar Problems, Complaints & Recalls

Source: NHTSA · Updated Oct 9, 2020 · 63 owner complaints analyzed

Compared with other Aerostar years
Far more complaints than other years 3rd of 6 for complaints
NHTSA crash rating
Not rated

Owners have filed 63 complaints with NHTSA about the 1997 Ford Aerostar. That ranks 3rd out of 6 Aerostar model years for complaints. The most reported problem area is electrical system (13 complaints, 21%), typically at around 160,000 miles. Complaints mention 5 crashes, 2 fires, 8 injuries. There are 3 safety recalls covering this model year. NHTSA has opened 2 defect investigations involving it.

Ford Aerostar
1992-1997 Ford Aerostar photographed in Orlando, FL, USA.. Representative photo; appearance varies by model year. Photo: Bull-Doser, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 1997 Ford Aerostar problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System13 · ~160,000 mi
Power Train9 · ~108,747 mi
Vehicle Speed Control9 · ~56,500 mi
Service Brakes, Hydraulic7
Wheels7 · ~118,000 mi
Air Bags4
Fuel System, Gasoline4 · ~48,000 mi
Suspension4
Latches/locks/linkages3 · ~99,000 mi
Tires3 · ~24,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System1321%160,000——
Power Train914%108,747——
Vehicle Speed Control914%56,500——
Service Brakes, Hydraulic711%———
Wheels711%118,000——
Air Bags46%———
Fuel System, Gasoline46%48,000——
Suspension46%———
Latches/locks/linkages35%99,000——
Tires35%24,000——
Engine and Engine Cooling23%———
Seat Belts23%———
Steering23%———
Unknown or Other23%132,000——
Engine12%100,000——
Interior Lighting12%———
Structure12%———
Visibility12%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 1999, with 15 complaints
1997: 1199711998: 121998121999: 151999152000: 9200092001: 9200192002: 2200222003: 5200352004: 3200432005: 2200522008: 1200812009: 1200912010: 1201012014: 1201412020: 120201

n = 63 complaints · Source: NHTSA

1997 Ford Aerostar recalls (3)

Tap a recall to see the problem, the risk and the fix.

Vehicle speed control:cablesDec 26, 2000 · NHTSA campaign 00V425000 · 36,500 vehicles

Problem: Vehicle description: minivans equipped with 3.0l engines. An accelerator cable was kinked during installation, causing the core wires to eventually fray.

Risk: This could increase the friction in the cable, causing the throttle to be slow to return to idle. This condition could result in a stuck throttle.

Fix: Dealers will install a new accelerator cable.

Electrical system:ignition:switchFeb 9, 1999 · NHTSA campaign 99V029000 · 762,201 vehicles

Problem: Vehicle description: mini vans. These vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. The potential for contact between the b2 (battery), a2 (accessory), and p1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.

Risk: This can cause over heating and the potential for a vehicle fire.

Fix: Dealers will install a jumper harness with a relay which will re-route and activate all a2 accessories through the relay.

Power train:transfer case (4-wheel drive)Nov 13, 1997 · NHTSA campaign 97V204000 · 75,000 vehicles

Problem: Vehicle description: all wheel drive passenger minivans. These vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. The powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case. Fluid explusion, driveshaft separation or loss of vehicle drive can result.

Risk: This condition can cause a loss of vehicle control, and, if the expelled fluid contacts the exhaust system, a vehicle fire could occur.

Fix: Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Transfer cases and rear drive shaft (EA99002) — opened Jan 7, 1999, closed Nov 14, 2000, led to recall 99V094000.
  • Transfer cases and rear driveshaft (RQ98012) — opened Jul 31, 1998, closed Jan 7, 1999, led to recall 97V204000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

I FOUND TWO INCOMPLETE RECALLS. I CALLED THE DEALER 9/28/2020 AT [XXX] AND SPOKE TO [XXX]. SHE PUT THE VIN IN HER SYSTEM, SAW THE TWO RECALLS AND SAID THE PARTS WOULD BE ORDERED. NO RESPONSE. I CALL [XXX] 10/5/2020 AT THE SAME NUMBER AND SHE SAID ABOUT THE SAME THING. THEN I CALLED 10/8/2020 AND…

Electrical System · received Oct 9, 2020 · NHTSA complaint 11363588

I was given this van with a handicapped lift as a present from some people at our church. Ever since i got it the engine light has been on. I've had it checked several times but no one seems to know how to fix it. Another problem i've been having is that the left front tire wears out more quickly…

Engine · received Nov 19, 2014 · NHTSA complaint 10659389

Note: i wish i had found this site years ago. I could not get past fords "brick wall" to speak to an engineer! 1. 1997 aerostar - accelerator pedal was pressed down quickly to pass (2 lane highway). 2. Now in the left lane, not far ahead of passed the car - i experrienced a complete loss of power…

Vehicle Speed Control · received Aug 19, 2010 · NHTSA complaint 10350538

Observed full crack on aluminum wheel rim spoke. This is standard aluminum wheel from manufacturer. Serious safety issue. This problem same as http://www.motorbeat.com/complaint/438440/. *tr this is the second rim that this problem has occurred. Another rim failed in the same manner one year ago…

Wheels · received Jun 26, 2009 · NHTSA complaint 10275026

Need to know were to start to get all the problems on my van taken care of all the recalls, of power train the electrical and whatever else was reported to me on my report of the recalls on this 1997 areostar van thank you maryjean. *tr

Power Train · received Mar 27, 2008 · NHTSA complaint 10222447

Other Ford Aerostar years

← 1996 Aerostar · 1998 Aerostar →

See all Ford Aerostar problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 1997 Ford Aerostar?

Owners most often report electrical system, power train, vehicle speed control problems. The top one, electrical system, accounts for 13 complaints.

Was there a recall on the 1997 Ford Aerostar?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 1997 Ford Aerostar a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Aerostar model years, the 1997 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.