2004 Ford Escape Structure Problems
Owners have filed 138 complaints with NHTSA about structure problems on the 2004 Ford Escape, 28% of all complaints for this model year. Half of the reports with a mileage happened before 120,000 miles. The words owners use most often: “wheel well” (39% of reports).
- 138structure complaints
- 120,000median miles at failure
- 5mention a crash
- 0mention an injury
- 1related recalls
- 21%of reports with a speed happened at 50+ mph
What owners describe
Phrases that appear unusually often in these complaints compared with complaints about other cars.
- Wheel well: mentioned in 54 of 138 complaints (39%)
- Rear passenger: mentioned in 31 of 138 complaints (22%)
- Shock mount: mentioned in 22 of 138 complaints (16%)
- Completely rusted: mentioned in 21 of 138 complaints (15%)
At what mileage do structure problems happen?
Based on 123 complaints that reported the odometer reading.
How serious are the reports?
Of 138 complaints, 5 mention a crash, 1 a fire.
Ford Escape structure complaints by model year
| Model year | Structure complaints | Share of that year | Median miles |
|---|---|---|---|
| 2025 Escape | 2 | 8% | — |
| 2024 Escape | 2 | 3% | 9,062 |
| 2023 Escape | 5 | 5% | — |
| 2022 Escape | 20 | 9% | 10,000 |
| 2021 Escape | 92 | 26% | 41,500 |
| 2020 Escape | 670 | 42% | 45,000 |
| 2019 Escape | 12 | 2% | 36,200 |
| 2018 Escape | 20 | 1% | 22,000 |
| 2017 Escape | 62 | 2% | 40,000 |
| 2016 Escape | 21 | 2% | 29,902 |
| 2015 Escape | 36 | 3% | 47,000 |
| 2014 Escape | 84 | 4% | 40,000 |
| 2013 Escape | 87 | 3% | 39,306 |
| 2012 Escape | 68 | 11% | 57,000 |
| 2011 Escape | 43 | 3% | 48,000 |
| 2010 Escape | 84 | 4% | 65,500 |
| 2009 Escape | 32 | 2% | 72,000 |
| 2008 Escape | 41 | 2% | 80,000 |
| 2007 Escape | 18 | 7% | 115,000 |
| 2006 Escape | 63 | 14% | 128,400 |
| 2005 Escape | 434 | 31% | 120,000 |
| 2004 Escape | 138 | 28% | 120,000 |
| 2003 Escape | 121 | 22% | 109,000 |
| 2002 Escape | 87 | 8% | 125,000 |
| 2001 Escape | 54 | 5% | 132,800 |
When owners reported it
Related recalls (1)
Structure:frame and members
Problem: Ford Motor Company (Ford) is recalling certain model year 2001-2004 Escape vehicles manufactured October 22, 1999, through January 23, 2004, originally sold, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. These vehicles may experience excessive corrosion at the forward attachment of the lower control arm.
Risk: A separation of the lower control arm can result in a significant loss of steering control, increasing the risk of a crash.
Fix: Ford will notify owners, and dealers will install a newly designed reinforcement cross-brace, free of charge. The recall began on May 30, 2014. Owners may contact Ford at 1-800-392-3673. Ford's number for this recall is 14S02.
What owners report
Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.
The contact owned a 2004 Ford Escape. The contact's son stated while driving at approximately 45 MPH, he lost control of the vehicle and rolled. The contact stated that her son had gone unconscious and did not remember any details. The contact arrived at the scene and saw that the vehicle had…
The body panel around the rear driver side shock mount has almost completely rusted away. Driving one day, I started to hear a loud clunking noise from the rear driver side. It started to get louder the more I drove it. Upon inspection, I found the body panel had completely rusted around the shock…
The whole underbody is rusting away especially the frame, couldn't even get regular maintence done since the rust so bad. We always washed the underbody after it snowed and that didn't stop the rust from eating away the suv. I see there is a recall for my year but when i do a vin check it says no…
Frequently asked questions
Do all 2004 Ford Escapes have structure problems?
No. NHTSA has 138 owner complaints about structure for the 2004 Ford Escape (28% of the 499 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.
Was there a recall on the 2004 Ford Escape structure?
Yes: 1 safety recall list structure. Check your VIN on NHTSA.gov to see whether the fix was done on your car.
At what mileage do structure problems start?
The median reported mileage is 120,000 miles: half of the reports with a mileage came before that.
What do owners say about structure problems on the 2004 Ford Escape?
The most frequent phrase is “wheel well”, in 54 of 138 complaints, followed by “rear passenger” (31).
Other 2004 Ford Escape problems
See all 2004 Ford Escape problems or structure problems across all Escape years.