2019 Ford Explorer Structure Problems

Source: NHTSA · Updated Oct 2, 2026 · 150 complaints analyzed

Owners have filed 150 complaints with NHTSA about structure problems on the 2019 Ford Explorer, 50% of all complaints for this model year. Half of the reports with a mileage happened before 63,125 miles. The words owners use most often: “pillar trim” (23% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Pillar trim: mentioned in 34 of 150 complaints (23%)
  • Structure contacted: mentioned in 27 of 150 complaints (18%)
  • Windshield exterior: mentioned in 12 of 150 complaints (8%)
  • Roof rail: mentioned in 9 of 150 complaints (6%)

At what mileage do structure problems happen?

Based on 66 complaints that reported the odometer reading.

Under 10k miles3 · 5%
10k–25k miles5 · 8%
25k–50k miles14 · 21%
50k–75k miles17 · 26%
75k–100k miles18 · 27%
100k–150k miles7 · 11%
150k+ miles2 · 3%

How serious are the reports?

Of 150 complaints, 2 an injury.

Ford Explorer structure complaints by model year

Peak: 2017, with 657 complaints
1995: 3919951996: 631997: 501998: 4819981999: 472000: 292001: 2920012002: 4862003: 3542004: 42620042005: 1512006: 112007: 1120072008: 12009: 22010: 120102011: 1102012: 1442013: 43920132014: 2762015: 4102016: 59120162017: 6576572018: 2882019: 15020192020: 452021: 242022: 1120222023: 102025: 72026: 22026

n = 4,912 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2026 Explorer25%—
2025 Explorer77%1,600
2023 Explorer109%10,000
2022 Explorer114%39,000
2021 Explorer245%61,500
2020 Explorer454%40,302
2019 Explorer15050%63,125
2018 Explorer28839%60,950
2017 Explorer65739%76,000
2016 Explorer59124%82,750
2015 Explorer41023%90,000
2014 Explorer27616%92,500
2013 Explorer43920%70,000
2012 Explorer14417%96,500
2011 Explorer1109%101,000
2010 Explorer11%6,900
2009 Explorer26%105,000
2008 Explorer11%7,000
2007 Explorer115%80,000
2006 Explorer112%19,695
2005 Explorer15130%77,300
2004 Explorer42633%72,000
2003 Explorer35431%70,000
2002 Explorer48615%66,400
2001 Explorer298%100,000
2000 Explorer293%93,310
1999 Explorer473%100,000
1998 Explorer482%112,000
1997 Explorer503%84,000
1996 Explorer634%123,743
1995 Explorer395%112,762

When owners reported it

Peak: 2025, with 59 complaints
2019: 1201912020: 3202032021: 102021102022: 5202252023: 122023122024: 362024362025: 592025592026: 24202624

n = 150 complaints · Source: NHTSA

Related recalls (3)

Structure:bodyJul 14, 2026 · NHTSA campaign 26V448000 · 288,314 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The roof rail covers may come loose and detach from the vehicle.

Risk: A detached roof rail cover can create a road hazard, increasing the risk of a crash.

Fix: Dealers will inspect the roof rail covers and as necessary, repair or replace the push-pins, rail clips, or roof rail covers, free of charge. Interim letters, notifying owners of the safety risk, were mailed August 28, 2026. Additional letters will be sent once the remedy is available, anticipated in January 2027. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S54. This recall expands previous NHTSA recall number 21V316. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on July 16, 2026.

Structure:body:roof and pillarsJan 19, 2024 · NHTSA campaign 24V031000 · 1,889,110 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2011-2019 Explorer vehicles. The A-pillar trim retention clips may not be properly engaged, allowing the trim to detach.

Risk: A detached trim piece can fall off the vehicle, becoming a road hazard and increasing the risk of a crash.

Fix: Dealers will inspect and replace the A-pillar trim as necessary, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model years. Owner notification letters were mailed between July 18, 2024 and December 16, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S02.

Structure:bodyMay 5, 2021 · NHTSA campaign 21V316000 · 616,967 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The retention pins could loosen and allow the roof rail covers to detach from the vehicle.

Risk: A detached roof rail cover can create a road hazard, increasing the risk of a crash.

Fix: Dealers will install push-pins and replace any damaged rail clips and roof rail covers, as necessary, free of charge. The interim owner notification letter was mailed on June 22, 2021. Owner notification letters (remedy available) were mailed on October 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S22.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2019 Ford Explorer. The contact received notification of NHTSA Campaign Number: 24V031000 (Structure); however, upon taking the vehicle to a local dealer, no failures were found, and the VIN was removed from the recall. Upon further inspection, the contact became aware that the…

Received Sep 23, 2026 · NHTSA complaint 11766443

Driver side roof rack cover blew off while driving on the highway. Dealer says they previously repaired this under an existing recall and is not going to fix it again. I understand a new recall was issued in July 2026, but our vin is not covered even though ours blew off

Received Sep 21, 2026 · NHTSA complaint 11766005

The contact owns a 2019 Ford Explorer. The contact received notification of NHTSA Campaign Number: 24V031000 (Structure); however, the part to do the recall repair was not yet available. The contact stated that while driving at an undisclosed speed, the front A-pillar trims detached. The contact…

Received Sep 4, 2026 · NHTSA complaint 11762218
Ford Explorer
A 2025 Ford Explorer Active (facelift) photographed in Fresh Meadows, Queens , New York, USA.. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2019 Ford Explorers have structure problems?

No. NHTSA has 150 owner complaints about structure for the 2019 Ford Explorer (50% of the 299 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2019 Ford Explorer structure?

Yes: 3 safety recalls list structure. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do structure problems start?

The median reported mileage is 63,125 miles: half of the reports with a mileage came before that.

What do owners say about structure problems on the 2019 Ford Explorer?

The most frequent phrase is “pillar trim”, in 34 of 150 complaints, followed by “structure contacted” (27).

See all 2019 Ford Explorer problems or structure problems across all Explorer years.