2003 Ford F-250 SD Engine and Engine Cooling Problems

Source: NHTSA · Updated Jul 10, 2019 · 72 complaints analyzed

Owners have filed 72 complaints with NHTSA about engine and engine cooling problems on the 2003 Ford F-250 SD, 40% of all complaints for this model year. Half of the reports with a mileage happened before 55,238 miles. The words owners use most often: “spark plug” (21% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Spark plug: mentioned in 15 of 72 complaints (21%)
  • Super duty: mentioned in 12 of 72 complaints (17%)
  • Position sensor: mentioned in 5 of 72 complaints (7%)

At what mileage do engine and engine cooling problems happen?

Based on 63 complaints that reported the odometer reading.

Under 10k miles24 · 38%
10k–25k miles3 · 5%
25k–50k miles2 · 3%
50k–75k miles12 · 19%
75k–100k miles11 · 17%
100k–150k miles9 · 14%
150k+ miles2 · 3%

How serious are the reports?

Of 72 complaints, 1 mention a crash, 1 a fire, 2 an injury.

Ford F-250 SD engine and engine cooling complaints by model year

Peak: 2002, with 101 complaints
1995: 219951996: 41997: 111999: 9519992000: 692001: 912002: 10120021012003: 722004: 1011012005: 3720052006: 182007: 42008: 3320082009: 52010: 112011: 420112012: 72013: 12014: 220142015: 22016: 72017: 320172018: 12019: 22020: 220202021: 32022: 22023: 120232024: 1

n = 692 complaints · Source: NHTSA

Model yearEngine and Engine Cooling complaintsShare of that yearMedian miles
2024 F-250 SD13%9,000
2023 F-250 SD12%400
2022 F-250 SD22%56,227
2021 F-250 SD32%74,122
2020 F-250 SD21%101,500
2019 F-250 SD20%110,000
2018 F-250 SD10%73,785
2017 F-250 SD30%55,000
2016 F-250 SD72%105,269
2015 F-250 SD21%25,150
2014 F-250 SD28%—
2013 F-250 SD15%45,000
2012 F-250 SD712%54,236
2011 F-250 SD43%14,700
2010 F-250 SD1134%15,268
2009 F-250 SD522%25,000
2008 F-250 SD3323%30,000
2007 F-250 SD47%14,050
2006 F-250 SD187%77,403
2005 F-250 SD3713%45,550
2004 F-250 SD10140%30,750
2003 F-250 SD7240%55,238
2002 F-250 SD10141%82,116
2001 F-250 SD9132%92,338
2000 F-250 SD6930%99,450
1999 F-250 SD9538%111,912
1997 F-250 SD1128%89,000
1996 F-250 SD436%93,538
1995 F-250 SD222%157,605

When owners reported it

Peak: 2003, with 18 complaints
2003: 182003182004: 112004112005: 5200552006: 6200662007: 5200752008: 7200872009: 6200962010: 8201082011: 5201152015: 120151

n = 72 complaints · Source: NHTSA

Related recalls (1)

Engine and engine cooling:engine:dieselDec 5, 2007 · NHTSA campaign 07V553000 · 1,176,000 vehicles

Problem: On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.

Risk: In the event of an engine stall, a crash could result without warning.

Fix: Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Tl* the contact owns a 2003 ford f-250 sd. While driving approximately 60 mph, the contact noticed smoke from the rear of the vehicle and there was a loud popping noise. The vehicle was completely surrounded by smoke resulting in a fire. The vehicle stalled. The fire was extinguished independently…

Received May 12, 2015 · NHTSA complaint 10715929

Tl* the contact owns a 2003 ford f-250 superduty. The contact was driving 40 mph when the vehicle stalled and failed to restart. The vehicle was towed to the dealer but was not repaired. The manufacturer was not made aware of the failure. The vehicle was not repaired. The failure and current…

Received Sep 19, 2011 · NHTSA complaint 10425995

Tl* the contact owns a 2003 ford f250 super duty. The contact stated while driving at an unknown speed, the vehicle stalled without warning. The contact was able to restart the vehicle and the vehicle was taken to the dealer for diagnosis. The dealer advised that the right rear spark plug had blown…

Received Jan 25, 2011 · NHTSA complaint 10378582

Frequently asked questions

Do all 2003 Ford F-250 SDs have engine and engine cooling problems?

No. NHTSA has 72 owner complaints about engine and engine cooling for the 2003 Ford F-250 SD (40% of the 178 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2003 Ford F-250 SD engine and engine cooling?

Yes: 1 safety recall list engine and engine cooling. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do engine and engine cooling problems start?

The median reported mileage is 55,238 miles: half of the reports with a mileage came before that.

What do owners say about engine and engine cooling problems on the 2003 Ford F-250 SD?

The most frequent phrase is “spark plug”, in 15 of 72 complaints, followed by “super duty” (12).

See all 2003 Ford F-250 SD problems or engine and engine cooling problems across all F-250 SD years.