1996 Ford F-250 SD Problems, Complaints & Recalls

Source: NHTSA · Updated Jul 9, 2014 · 11 owner complaints analyzed

Compared with other F-250 SD years
Far fewer complaints than other years 29th of 32 for complaints
NHTSA crash rating
Not rated

Owners have filed 11 complaints with NHTSA about the 1996 Ford F-250 SD. That ranks 29th out of 32 F-250 SD model years for complaints. The most reported problem area is engine and engine cooling (4 complaints, 36%), typically at around 93,538 miles. Complaints mention 2 fires. There is 1 safety recall covering this model year. NHTSA has opened 1 defect investigation involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 1996 Ford F-250 SD problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Engine and Engine Cooling4 · ~93,538 mi
Tires2 · ~145,782 mi
Vehicle Speed Control2 · ~131,000 mi
Electrical System1 · ~104,000 mi
Fuel System, Diesel1 · ~230,000 mi
Service Brakes, Hydraulic1 · ~100,700 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Engine and Engine Cooling436%93,538——
Tires218%145,782——
Vehicle Speed Control218%131,000——
Electrical System19%104,000——
Fuel System, Diesel19%230,000——
Service Brakes, Hydraulic19%100,700——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2007, with 3 complaints
2003: 1200312005: 1200512006: 1200612007: 3200732008: 1200812009: 1200912012: 1201212013: 1201312014: 120141

n = 11 complaints · Source: NHTSA

1996 Ford F-250 SD recalls (1)

Tap a recall to see the problem, the risk and the fix.

Vehicle speed controlOct 13, 2009 · NHTSA campaign 09V399000 · 4,500,000 vehicles

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the abs control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Engine compartment fires (EA05005) — opened Mar 22, 2005, closed Aug 2, 2006, led to recall 05V388000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Kumho kl78 245/75r16 load range e tire. Purchased a set of kl78 tires in november 2011 for my 3/4 truck. Since the time of purchase i have put less than 20,000 miles on the truck / tires. Three of the tires have developed large deformation across the tread cap, like a bulge. This is a manufacturing…

Tires · received Jul 9, 2014 · NHTSA complaint 10609228

Tl* the contact owns a 1996 ford f-250 super duty. The contact stated that the speed control deactivation switch became oily and started leaking brake fluid. The vehicle was taken to a dealer for diagnosis and the contact was informed that the speed control deactivation switch would need to be…

Vehicle Speed Control · received Jan 16, 2013 · NHTSA complaint 10493207

Ply separation. Tire store confirmed they were aware of other occurrences. There's no section to report type in form so i will here. Type apt. M&s lt235/85/r16. Other i.d. Info.120/116q. *tr

Tires · received Mar 2, 2012 · NHTSA complaint 10450086

Tl*the contact owns a 1996 ford f250. The contact stated that the filter housing cracked and leaked diesel fluid from the top of the engine down into the vehicle. He was concerned that the leak could cause a fire. An independent mechanic assumed that the fuel pump was causing the leak. After the…

Fuel System, Diesel · received Jun 5, 2009 · NHTSA complaint 10272941

While driving in traffic my camshaft position sensor failed without warning causing my diesel engine to shut off, leaving me with no steering and braking ability. This action almost caused a traffic accident. My truck was towed to my local repair shop and the camshaft position sensor was replaced…

Engine and Engine Cooling · received Sep 4, 2008 · NHTSA complaint 10240855

Other Ford F-250 SD years

← 1995 F-250 SD · 1997 F-250 SD →

See all Ford F-250 SD problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 1996 Ford F-250 SD?

Owners most often report engine and engine cooling, tires, vehicle speed control problems. The top one, engine and engine cooling, accounts for 4 complaints.

Was there a recall on the 1996 Ford F-250 SD?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 1996 Ford F-250 SD a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other F-250 SD model years, the 1996 has far fewer complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.