Ford F-250 SD Service Brakes, Hydraulic Problems

Source: NHTSA · Updated Oct 15, 2026 · 134 complaints analyzed

Owners have filed 134 complaints with NHTSA about service brakes, hydraulic problems on the Ford F-250 SD across 17 model years. The 2002 model year has the most (25). The words owners use most often: “brake line” (17% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Brake line: mentioned in 23 of 134 complaints (17%)
  • Super duty: mentioned in 17 of 134 complaints (13%)
  • Rear brakes: mentioned in 12 of 134 complaints (9%)
  • Master cylinder: mentioned in 11 of 134 complaints (8%)

At what mileage do service brakes, hydraulic problems happen?

Based on 110 complaints that reported the odometer reading.

Under 10k miles13 · 12%
10k–25k miles18 · 16%
25k–50k miles27 · 25%
50k–75k miles20 · 18%
75k–100k miles12 · 11%
100k–150k miles14 · 13%
150k+ miles6 · 5%

How serious are the reports?

Of 134 complaints, 10 mention a crash, 7 a fire, 3 an injury.

Ford F-250 SD service brakes, hydraulic complaints by model year

Peak: 2002, with 25 complaints
1995: 2199521996: 111997: 2199721999: 24242000: 242000242001: 992002: 252002252003: 882004: 3200432005: 12122006: 8200682007: 112008: 102008102010: 112011: 2201122020: 112021: 120211

n = 134 complaints · Source: NHTSA

Model yearService Brakes, Hydraulic complaintsShare of that yearMedian miles
2021 F-250 SD11%42,100
2020 F-250 SD10%38,800
2011 F-250 SD22%31,592
2010 F-250 SD13%25,000
2008 F-250 SD107%25,500
2007 F-250 SD12%16,000
2006 F-250 SD83%40,000
2005 F-250 SD124%38,500
2004 F-250 SD31%30,000
2003 F-250 SD84%16,613
2002 F-250 SD2510%35,000
2001 F-250 SD93%41,918
2000 F-250 SD2410%67,000
1999 F-250 SD2410%98,500
1997 F-250 SD25%70,000
1996 F-250 SD19%100,700
1995 F-250 SD222%121,201

When owners reported it

Peak: 2004, with 20 complaints
2000: 2200022001: 222002: 3200232003: 19192004: 202004202005: 14142006: 7200672007: 992008: 122008122009: 11112010: 172010172011: 10102012: 4201242013: 222023: 1202312025: 11

n = 134 complaints · Source: NHTSA

Related recalls (1)

Service brakes, hydraulic:pedals and linkagesDo not driveJun 13, 2025 · NHTSA campaign 25V401000 · 2,345 vehicles

Model years: 2025

Problem: Ford Motor Company (Ford) is recalling certain 2025 F-550 SD, F-450 SD, F-350 SD, and F-250 SD vehicles. The brake booster pushrod retaining spring may not have been installed, which can allow the pushrod to disconnect from the brake pedal and cause a sudden loss of brake function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 135, "Light Vehicle Brake Systems" and 105, "Hydraulic and electric brake systems."

Risk: A sudden loss of brake function increases the risk of a crash.

Fix: Owners are advised not to drive their vehicles until they have been repaired. Dealers will inspect and repair the brake pedal assembly as necessary, free of charge. Owner notification letters were mailed June 20, 2025. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 25C26.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2020 Ford F-250. The contact stated while driving at an undisclosed speed, the brake pedal was depressed; however, the vehicle failed to stop. No warning light was illuminated. In addition, the contact stated that a trailer was hitched to the vehicle during the failure. The…

Received Jun 24, 2025 · NHTSA complaint 11668990

The contact owns a 2021 Ford F-250. The contact stated that while driving at an undisclosed speed, the brake became inoperable. The contact stated there was brake fluid was gushing out from the driver's side front of the vehicle. The contact was able to stop the vehicle by safely getting to the…

Received Aug 8, 2023 · NHTSA complaint 11537137

While backing out of my driveway, the brake pedal slowly sank to the floor. I put the truck in park and got out of the vehicle. I noticed an expanding pool of hydraulic fluid forming underneath the truck, just forward of the rear, driver's side tire. Upon investigation, the right rear brake line…

Received Jul 2, 2013 · NHTSA complaint 10523391

Tl* the contact owns a 2011 ford f-250 sd. The contact stated that while driving various speeds, the battery light illuminated. The vehicle was taken to the dealer where it was stated that the engine regulator had failed and the wiring harness had melted. The vehicle was repaired. The manufacturer…

Received Jun 3, 2013 · NHTSA complaint 10514865

I was on my way to the building supply with the truck. I was towing a small utility trailer. As i approached a fairly sharp curve i applied the brakes and the pedal went to the floor. The truck brakes were gone without warning. The trailer brakes locked and slowed the vehicle enough to get safely…

Received Nov 12, 2012 · NHTSA complaint 10485463

Frequently asked questions

Do all Ford F-250 SDs have service brakes, hydraulic problems?

No. NHTSA has 134 owner complaints about service brakes, hydraulic for the Ford F-250 SD. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Ford F-250 SD service brakes, hydraulic?

Yes: 1 safety recall list service brakes, hydraulic. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

What do owners say about service brakes, hydraulic problems on the Ford F-250 SD?

The most frequent phrase is “brake line”, in 23 of 134 complaints, followed by “super duty” (17).

Other Ford F-250 SD problems

See all Ford F-250 SD problems.