2004 Ford F-350 Engine and Engine Cooling Problems

Source: NHTSA · Updated Apr 18, 2025 · 64 complaints analyzed

Owners have filed 64 complaints with NHTSA about engine and engine cooling problems on the 2004 Ford F-350, 40% of all complaints for this model year. Half of the reports with a mileage happened before 31,000 miles. The words owners use most often: “egr valve” (8% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • EGR valve: mentioned in 5 of 64 complaints (8%)
  • Engine stalled: mentioned in 5 of 64 complaints (8%)
  • Lose power: mentioned in 5 of 64 complaints (8%)

At what mileage do engine and engine cooling problems happen?

Based on 48 complaints that reported the odometer reading.

Under 10k miles15 · 31%
10k–25k miles5 · 10%
25k–50k miles9 · 19%
50k–75k miles7 · 15%
75k–100k miles8 · 17%
100k–150k miles3 · 6%
150k+ miles1 · 2%

How serious are the reports?

Of 64 complaints, 1 mention a crash, 3 a fire, 2 an injury.

Ford F-350 engine and engine cooling complaints by model year

Peak: 2004, with 64 complaints
1995: 251995251996: 17171997: 261997261998: 111999: 221999222000: 17172001: 122001122002: 19192003: 192003192004: 64642005: 172005172006: 21212007: 3200732008: 31312011: 6201162012: 882013: 2201322014: 33

n = 313 complaints · Source: NHTSA

Model yearEngine and Engine Cooling complaintsShare of that yearMedian miles
2014 F-35033%132,151
2013 F-35023%87,702
2012 F-35085%47,250
2011 F-35064%52,500
2008 F-3503124%53,000
2007 F-35038%36
2006 F-3502114%65,000
2005 F-3501715%89,453
2004 F-3506440%31,000
2003 F-3501921%15,000
2002 F-3501916%60,400
2001 F-350128%94,500
2000 F-350176%90,300
1999 F-350225%92,000
1998 F-35018%—
1997 F-3502617%103,527
1996 F-3501713%105,974
1995 F-3502519%195,914

When owners reported it

Peak: 2004, with 16 complaints
2004: 162004162005: 152005152006: 7200672007: 5200752008: 4200842009: 5200952010: 3201032011: 5201152012: 3201232014: 120141

n = 64 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists engine and engine cooling for the 2004 Ford F-350. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Tl* the contact owns a 2004 ford f-350. The contact stated the exhaust system warning light illuminated and the engine loss power. The vehicle restarted. The contact mentioned that the failure recurred on several occasions. The contact referenced nhtsa campaign number: 07v139000 (power train). The…

Received Oct 9, 2014 · NHTSA complaint 10643651

Tl* the contact owns a 2004 ford f-350. The contact stated that coolant was observed leaking from the vehicle. The vehicle was taken to the dealer where the dealer confirmed that the head gasket needed to be replaced. The manufacturer was made aware of the failure. The vehicle was not repaired. The…

Received Mar 22, 2012 · NHTSA complaint 10452685

Tl* the contact owns a 2004 ford f-350. The contact stated that the vehicle engine failed. The engine block was corroded due to defective material and leaked caused coolant to leak. The vehicle was taken to the dealer who advised the contact that the engine would need to be replaced. The…

Received Feb 3, 2012 · NHTSA complaint 10446359
Ford F-350
Ford F-350 Super Duty photographed in Montreal, Quebec, Canada.. Representative photo; appearance varies by model year. Photo: Bull-Doser, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Ford F-350s have engine and engine cooling problems?

No. NHTSA has 64 owner complaints about engine and engine cooling for the 2004 Ford F-350 (40% of the 159 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Ford F-350 engine and engine cooling?

No recall currently lists engine and engine cooling for this vehicle.

At what mileage do engine and engine cooling problems start?

The median reported mileage is 31,000 miles: half of the reports with a mileage came before that.

What do owners say about engine and engine cooling problems on the 2004 Ford F-350?

The most frequent phrase is “egr valve”, in 5 of 64 complaints, followed by “engine stalled” (5).

See all 2004 Ford F-350 problems or engine and engine cooling problems across all F-350 years.