2009 Ford F-550 SD Problems, Complaints & Recalls
- Compared with other F-550 SD years
- Not enough data 24th of 32 for complaints
- Safety recalls
- 5 recalls: check your VIN
- NHTSA crash rating
- Not rated
Owners have filed 1 complaint with NHTSA about the 2009 Ford F-550 SD. That ranks 24th out of 32 F-550 SD model years for complaints. The most reported problem area is fuel system, diesel (1 complaints, 100%), typically at around 42,608 miles. There are 5 safety recalls covering this model year.
- 1owner complaints
- 5safety recalls
- 0NHTSA investigations
- 0complaints mentioning a crash
Complaints are unverified owner reports and are not adjusted for sales volume.
Most common 2009 Ford F-550 SD problems
Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.
| Problem area | Complaints | Share | Median miles | Owners mention most | Typical repair cost |
|---|---|---|---|---|---|
| Fuel System, Diesel | 1 | 100% | 42,608 | — | — |
One complaint can list several problem areas, so shares can add up to more than 100%.
2009 Ford F-550 SD recalls (5)
Tap a recall to see the problem, the risk and the fix.
Equipment
Problem: Palfleet Truck Equipment Company, LLC (Palfleet) is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 super duty vehicles modified by Palfleet and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Fix: Palfleet will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 29, 2014. Owners may contact Palfleet customer service at 1- 502-376-2458.
Equipment
Problem: Dual-Tech, Inc. (Dual-Tech) is recalling certain model year 2009-2014 Ford F-550 Super Duty trucks modified by Dual-Tech, equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Fix: Dual-Tech will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began June 20, 2014. Owners may contact Dual-Tech customer service at 1-800-852-0345.
Equipment
Problem: Iowa Mold Tooling Co., Inc. will notify owners and dealers to inspect the Muncie PTO pressure switch to determine if it is from the range of defective switches and if required, remove the pressure switch assembly and put a plug in the port where the PTO switch had been installed. This switch was never being utilized. This will be done free of charge. The recall is expected to begin in mid-July 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.
Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Fix: Iowa Mold Tooling Co., Inc. will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 28, 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.
Equipment
Problem: Stahl is recalling certain model year 2009-2014 Ford F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty vehicles modified by Stahl and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Fix: Stahl will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. Owners may contact Stahl customer service at 1-800-277-8245, or Muncie at 1-800-367-7867.
Equipment; engine and engine cooling:engine:gasoline
Problem: Somerset Welding & Steel, doing business as J&J Truck equipment (J&J), is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis with 6.8L gasoline engines modified by J&J to be equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Fix: Somerset will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began August 2014. Owner's may contact Somerset customer service at 1-800-777-2671.
To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.
Recent owner reports
Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.
Tl* the contact owns a 2009 ford 550 super duty. The contact stated that while driving 30 mph, there was a loud rattling sound as then the vehicle stalled. The vehicle was restarted and taken to the dealer where the mechanic diagnosed that the fuel pump, filters and sensors needed to be replaced…
Other Ford F-550 SD years
← 2008 F-550 SD · 2010 F-550 SD →
| Year | Complaints | Recalls |
|---|---|---|
| 2026 F-550 SD | 1 | 3 |
| 2025 F-550 SD | 1 | 3 |
| 2024 F-550 SD | 2 | 2 |
| 2023 F-550 SD | 1 | 9 |
| 2022 F-550 SD | 9 | 12 |
| 2021 F-550 SD | 12 | 9 |
| 2020 F-550 SD | 4 | 8 |
| 2019 F-550 SD | 4 | 5 |
| 2018 F-550 SD | 0 | 3 |
| 2017 F-550 SD | 2 | 8 |
| 2016 F-550 SD | 3 | 3 |
| 2015 F-550 SD | 11 | 3 |
| 2014 F-550 SD | 9 | 6 |
| 2013 F-550 SD | 2 | 9 |
| 2012 F-550 SD | 6 | 10 |
| 2011 F-550 SD | 3 | 12 |
| 2010 F-550 SD | 1 | 7 |
| 2009 | 1 | 5 |
| 2008 F-550 SD | 26 | 4 |
| 2007 F-550 SD | 23 | 1 |
| 2006 F-550 SD | 44 | 1 |
| 2005 F-550 SD | 32 | 4 |
| 2004 F-550 SD | 49 | 2 |
| 2003 F-550 SD | 33 | 5 |
| 2002 F-550 SD | 22 | 4 |
| 2001 F-550 SD | 29 | 6 |
| 2000 F-550 SD | 72 | 5 |
| 1999 F-550 SD | 61 | 8 |
| 1998 F-550 SD | 0 | 2 |
| 1997 F-550 SD | 2 | 3 |
| 1996 F-550 SD | 0 | 2 |
| 1995 F-550 SD | 0 | 2 |
See all Ford F-550 SD problems by year, every Ford model, or the Ford VIN decoder.
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Frequently asked questions
What are the most common problems with the 2009 Ford F-550 SD?
Owners most often report fuel system, diesel problems. The top one, fuel system, diesel, accounts for 1 complaint.
Was there a recall on the 2009 Ford F-550 SD?
Yes, 5 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.
Was the 2009 Ford F-550 SD a good year?
Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other F-550 SD model years, the 2009 has too little data to compare. Always get a pre-purchase inspection and check the VIN for open recalls.