2004 Ford Freestar Engine Problems

Source: NHTSA · Updated Jul 11, 2025 · 69 complaints analyzed

Owners have filed 69 complaints with NHTSA about engine problems on the 2004 Ford Freestar, 6% of all complaints for this model year. Half of the reports with a mileage happened before 100,000 miles. The words owners use most often: “torque converter” (16% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Torque converter: mentioned in 11 of 69 complaints (16%)

At what mileage do engine problems happen?

Based on 61 complaints that reported the odometer reading.

Under 10k miles1 · 2%
10k–25k miles1 · 2%
25k–50k miles3 · 5%
50k–75k miles5 · 8%
75k–100k miles18 · 30%
100k–150k miles19 · 31%
150k+ miles14 · 23%

How serious are the reports?

Of 69 complaints, 3 mention a crash, 2 a fire, 3 an injury.

Ford Freestar engine complaints by model year

Peak: 2004, with 69 complaints
2004: 692004692005: 532005532006: 312006312007: 420074

n = 157 complaints · Source: NHTSA

Model yearEngine complaintsShare of that yearMedian miles
2007 Freestar46%85,489
2006 Freestar319%105,061
2005 Freestar536%111,417
2004 Freestar696%100,000

When owners reported it

Peak: 2013, with 23 complaints
2012: 9201292013: 232013232014: 112014112015: 6201562016: 4201642017: 7201772018: 3201832019: 2201922020: 1202012021: 1202112023: 1202312024: 120241

n = 69 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists engine for the 2004 Ford Freestar. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

I have a 2004 Ford freestar van and I was driving down the road and I went to pass another vehicle and I push the gas and I heard some crunchy noise is and then nothing no power at all no gears nothing I was dead in the water so I had to get out of the van and push it to the side of the road didn't…

Received Aug 27, 2024 · NHTSA complaint 11611067

Conducía mi vehículo y la trasmisión quedó en neutro en una entrada y no pude estacionarme Y no volvió arrancar Solo coje la reversa I was driving my vehicle and the transmission was neutral in a driveway and I couldn't park And did not start again Just take the reverse

Received Feb 16, 2023 · NHTSA complaint 11507656

The contact owns a 2004 Ford Freestar. The contact stated while driving 35 MPH, the vehicle began to stall. The contact stated no warning light was illuminated. The contact was able to restart the vehicle and drive to his destination. The contact took the vehicle to an independent mechanic and was…

Received Nov 17, 2021 · NHTSA complaint 11440792
Ford Freestar
2006 Ford Freestar photographed in USA.. Representative photo; appearance varies by model year. Photo: U.S. National Highway Traffic Safety Administration, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Ford Freestars have engine problems?

No. NHTSA has 69 owner complaints about engine for the 2004 Ford Freestar (6% of the 1,227 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Ford Freestar engine?

No recall currently lists engine for this vehicle.

At what mileage do engine problems start?

The median reported mileage is 100,000 miles: half of the reports with a mileage came before that.

What do owners say about engine problems on the 2004 Ford Freestar?

The most frequent phrase is “torque converter”, in 11 of 69 complaints.

Other 2004 Ford Freestar problems

See all 2004 Ford Freestar problems or engine problems across all Freestar years.