2004 Ford Freestar Power Train Problems

Source: NHTSA · Updated Jul 11, 2025 · 851 complaints analyzed

Owners have filed 851 complaints with NHTSA about power train problems on the 2004 Ford Freestar, 69% of all complaints for this model year. Half of the reports with a mileage happened before 85,000 miles. The words owners use most often: “torque converter” (33% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Torque converter: mentioned in 285 of 851 complaints (33%)
  • Transmission failed: mentioned in 90 of 851 complaints (11%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical power train repair on the 2004 Ford Freestar at $3,850, and half of them between $2,900 and $4,700.

Based on 124 NHTSA complaints about this problem alone that state a repair bill or quote (2007–2016), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do power train problems happen?

Based on 770 complaints that reported the odometer reading.

Under 10k miles8 · 1%
10k–25k miles5 · 1%
25k–50k miles64 · 8%
50k–75k miles188 · 24%
75k–100k miles245 · 32%
100k–150k miles193 · 25%
150k+ miles67 · 9%

How serious are the reports?

Of 851 complaints, 6 mention a crash, 7 a fire, 4 an injury.

Ford Freestar power train complaints by model year

Peak: 2004, with 851 complaints
2004: 85120048512005: 67720056772006: 25420062542007: 37200737

n = 1,819 complaints · Source: NHTSA

Model yearPower Train complaintsShare of that yearMedian miles
2007 Freestar3758%95,500
2006 Freestar25471%95,558
2005 Freestar67776%81,000
2004 Freestar85169%85,000

When owners reported it

Peak: 2010, with 181 complaints
2004: 320042005: 42006: 320062007: 162008: 8020082009: 1542010: 18120101812011: 1312012: 10120122013: 522014: 2720142015: 232016: 1520162017: 212018: 1020182019: 142020: 520202021: 32022: 220222023: 22024: 220242025: 2

n = 851 complaints · Source: NHTSA

Related recalls (1)

Power train:automatic transmission:torque converterJan 9, 2012 · NHTSA campaign 12V006000 · 206,452 vehicles

Problem: Ford is recalling certain model year 2004 and 2005 ford freestar and mercury monterey vehicles. The torque converter output shaft may fail.

Risk: This condition results in a sudden loss of motive power with no warning, increasing the risk of a crash.

Fix: Ford will notify owners, and dealers will replace the torque converter free of charge. The safety recall began on august 9, 2012. Owners may contact the ford motor company customer relationship center at 1-866-436-7332.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2004 Ford Freestar. The contact stated while driving at approximately 40 MPH, the vehicle stalled. There was no warning light illuminated. The vehicle was towed to the residence. An independent mechanic diagnosed that the torque converter and the transmission needed to be…

Received Jul 11, 2025 · NHTSA complaint 11672730

Flashing! With gear around it and car will not operate correctly i.e. no power very slow acceleration and lacking ability to change gears.

Received Jul 7, 2025 · NHTSA complaint 11671789

I have a 2004 Ford freestar van and I was driving down the road and I went to pass another vehicle and I push the gas and I heard some crunchy noise is and then nothing no power at all no gears nothing I was dead in the water so I had to get out of the van and push it to the side of the road didn't…

Received Aug 27, 2024 · NHTSA complaint 11611067
Ford Freestar
2006 Ford Freestar photographed in USA.. Representative photo; appearance varies by model year. Photo: U.S. National Highway Traffic Safety Administration, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Ford Freestars have power train problems?

No. NHTSA has 851 owner complaints about power train for the 2004 Ford Freestar (69% of the 1,227 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Ford Freestar power train?

Yes: 1 safety recall list power train. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do power train problems start?

The median reported mileage is 85,000 miles: half of the reports with a mileage came before that.

How much does it cost to fix power train problems on the 2004 Ford Freestar?

Owners report a typical cost of $3,850 (half paid between $2,900 and $4,700), from 124 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about power train problems on the 2004 Ford Freestar?

The most frequent phrase is “torque converter”, in 285 of 851 complaints, followed by “transmission failed” (90).

Other 2004 Ford Freestar problems

See all 2004 Ford Freestar problems or power train problems across all Freestar years.