2016 Ford Fusion Engine and Engine Cooling Problems

Source: NHTSA · Updated Oct 13, 2026 · 109 complaints analyzed

Owners have filed 109 complaints with NHTSA about engine and engine cooling problems on the 2016 Ford Fusion, 7% of all complaints for this model year. Half of the reports with a mileage happened before 110,750 miles. The words owners use most often: “coolant intrusion” (34% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Coolant intrusion: mentioned in 37 of 109 complaints (34%)
  • Smoke exhaust: mentioned in 19 of 109 complaints (17%)
  • Short block: mentioned in 9 of 109 complaints (8%)
  • Cylinders engine: mentioned in 8 of 109 complaints (7%)

At what mileage do engine and engine cooling problems happen?

Based on 98 complaints that reported the odometer reading.

Under 10k miles0 · 0%
10k–25k miles0 · 0%
25k–50k miles1 · 1%
50k–75k miles15 · 15%
75k–100k miles17 · 17%
100k–150k miles52 · 53%
150k+ miles13 · 13%

How serious are the reports?

Of 109 complaints, 1 mention a crash, 1 an injury.

Ford Fusion engine and engine cooling complaints by model year

Peak: 2017, with 134 complaints
2006: 112006112007: 16162008: 1200812009: 772010: 932010932011: 14142012: 5201252013: 72722014: 332014332015: 52522016: 10920161092017: 1341342018: 882018882019: 55552020: 720207

n = 697 complaints · Source: NHTSA

Model yearEngine and Engine Cooling complaintsShare of that yearMedian miles
2020 Fusion74%99,064
2019 Fusion5517%85,952
2018 Fusion8820%101,000
2017 Fusion13412%81,571
2016 Fusion1097%110,750
2015 Fusion525%100,000
2014 Fusion332%102,000
2013 Fusion724%119,000
2012 Fusion50%30,000
2011 Fusion141%31,243
2010 Fusion932%49,500
2009 Fusion71%108,252
2008 Fusion10%68,000
2007 Fusion162%58,100
2006 Fusion112%71,500

When owners reported it

Peak: 2024, with 40 complaints
2018: 1201812020: 1202012021: 3202132022: 152022152023: 272023272024: 402024402025: 172025172026: 520265

n = 109 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists engine and engine cooling for the 2016 Ford Fusion. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2016 Ford Fusion. The contact stated that on several occasions while driving, the vehicle lost automotive power, and the steering wheel locked up. The temperature gauge indicated that the engine was hot, and the vehicle needed to be restarted several times. The contact stated…

Received Sep 29, 2026 · NHTSA complaint 11767789

The contact owns a 2016 Ford Fusion. The contact stated that while driving the vehicle at an undisclosed speed, the vehicle felt as though it were going to shut off unexpectedly. The check engine warning light illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed and…

Received Jul 6, 2026 · NHTSA complaint 11748561

The contact owns a 2016 Ford Fusion. The contact stated that while driving at various speeds engine had overheated causing the vehicle to stall. The vehicle was taken to the local mechanic who was unable the determine the exact cause of the failure. The contact was informed of the manufacturer…

Received May 5, 2026 · NHTSA complaint 11735837

Frequently asked questions

Do all 2016 Ford Fusions have engine and engine cooling problems?

No. NHTSA has 109 owner complaints about engine and engine cooling for the 2016 Ford Fusion (7% of the 1,641 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2016 Ford Fusion engine and engine cooling?

No recall currently lists engine and engine cooling for this vehicle.

At what mileage do engine and engine cooling problems start?

The median reported mileage is 110,750 miles: half of the reports with a mileage came before that.

What do owners say about engine and engine cooling problems on the 2016 Ford Fusion?

The most frequent phrase is “coolant intrusion”, in 37 of 109 complaints, followed by “smoke exhaust” (19).

Other 2016 Ford Fusion problems

See all 2016 Ford Fusion problems or engine and engine cooling problems across all Fusion years.