2016 Ford Fusion Fuel/propulsion System Problems

Source: NHTSA · Updated Oct 14, 2026 · 83 complaints analyzed

Owners have filed 83 complaints with NHTSA about fuel/propulsion system problems on the 2016 Ford Fusion, 5% of all complaints for this model year. Half of the reports with a mileage happened before 58,000 miles. The words owners use most often: “purge valve” (19% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Purge valve: mentioned in 16 of 83 complaints (19%)
  • Throttle body: mentioned in 8 of 83 complaints (10%)
  • Gas tank: mentioned in 7 of 83 complaints (8%)
  • See manual: mentioned in 5 of 83 complaints (6%)

At what mileage do fuel/propulsion system problems happen?

Based on 53 complaints that reported the odometer reading.

Under 10k miles8 · 15%
10k–25k miles9 · 17%
25k–50k miles7 · 13%
50k–75k miles14 · 26%
75k–100k miles7 · 13%
100k–150k miles5 · 9%
150k+ miles3 · 6%

How serious are the reports?

Of 83 complaints, 2 mention a crash, 1 a fire.

Ford Fusion fuel/propulsion system complaints by model year

Peak: 2010, with 484 complaints
2006: 122006122007: 12122008: 102008102009: 662010: 48420104842011: 1761762012: 582012582013: 1201202014: 712014712015: 56562016: 832016832017: 35352018: 222018222019: 11112020: 11202011

n = 1,167 complaints · Source: NHTSA

Model yearFuel/propulsion System complaintsShare of that yearMedian miles
2020 Fusion116%—
2019 Fusion113%84,773
2018 Fusion225%11,148
2017 Fusion353%72,500
2016 Fusion835%58,000
2015 Fusion566%61,100
2014 Fusion715%66,500
2013 Fusion1207%70,000
2012 Fusion582%47,000
2011 Fusion1766%48,000
2010 Fusion4849%59,997
2009 Fusion61%120,000
2008 Fusion101%60,700
2007 Fusion121%93,500
2006 Fusion122%76,667

When owners reported it

Peak: 2020, with 14 complaints
2016: 122016122017: 2201722018: 122018122019: 102019102020: 142020142021: 5202152022: 4202242023: 7202372024: 8202482025: 5202552026: 420264

n = 83 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists fuel/propulsion system for the 2016 Ford Fusion. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The dealer is saying that the car needs a purge solenoid repair or replacement as well as rear shocks. When I looked this up on a 2016 Ford fusion it states this is the most are one of the most common issues the purge solenoid the dealers trying to charge me almost $500 for this repair and I guess…

Received Jul 29, 2026 · NHTSA complaint 11753544

For the past year, I have been dealing with a recurring check engine light on my Ford Fusion related to Diagnostic Trouble Code P0301 – Cylinder 1 Misfire. Despite multiple repair attempts by qualified mechanics, the issue continues to return, leaving me with mounting repair bills, lost…

Received Jun 9, 2026 · NHTSA complaint 11742902

The entire engine/motor

Received May 28, 2026 · NHTSA complaint 11740520

Frequently asked questions

Do all 2016 Ford Fusions have fuel/propulsion system problems?

No. NHTSA has 83 owner complaints about fuel/propulsion system for the 2016 Ford Fusion (5% of the 1,642 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2016 Ford Fusion fuel/propulsion system?

No recall currently lists fuel/propulsion system for this vehicle.

At what mileage do fuel/propulsion system problems start?

The median reported mileage is 58,000 miles: half of the reports with a mileage came before that.

What do owners say about fuel/propulsion system problems on the 2016 Ford Fusion?

The most frequent phrase is “purge valve”, in 16 of 83 complaints, followed by “throttle body” (8).

Other 2016 Ford Fusion problems

See all 2016 Ford Fusion problems or fuel/propulsion system problems across all Fusion years.