2004 GMC Envoy XL Problems, Complaints & Recalls

Source: NHTSA · Updated Apr 14, 2023 · 187 owner complaints analyzed

Compared with other Envoy XL years
More complaints than other years 2nd of 4 for complaints
NHTSA crash rating
Not rated

Owners have filed 187 complaints with NHTSA about the 2004 GMC Envoy XL. That ranks 2nd out of 4 Envoy XL model years for complaints. The most reported problem area is electrical system (81 complaints, 43%), typically at around 64,890 miles. Complaints mention 6 crashes, 6 fires, 8 injuries. There is 1 safety recall covering this model year. NHTSA has opened 4 defect investigations involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 GMC Envoy XL problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System81 · ~64,890 mi
Fuel System, Gasoline20 · ~94,000 mi
Power Train20 · ~61,000 mi
Engine and Engine Cooling15 · ~79,250 mi
Exterior Lighting11 · ~117,000 mi
Vehicle Speed Control9 · ~64,500 mi
Visibility9 · ~68,000 mi
Fuel/propulsion System8 · ~122,000 mi
Air Bags7 · ~79,000 mi
Engine5 · ~160,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System problems8143%64,890“instrument cluster” (14%)$840
Fuel System, Gasoline2011%94,000——
Power Train2011%61,000——
Engine and Engine Cooling158%79,250——
Exterior Lighting116%117,000——
Vehicle Speed Control95%64,500——
Visibility95%68,000——
Fuel/propulsion System84%122,000——
Air Bags74%79,000——
Engine53%160,000——
Equipment53%95,000——
Service Brakes, Hydraulic53%15,250——
Structure53%160,000——
Tires53%36,000——
Seats42%44,500——
Seat Belts32%36,500——
Steering32%104,629——
Unknown or Other32%66,428——
Latches/locks/linkages21%69,700——
Interior Lighting11%99,700——
Service Brakes11%132,193——
Suspension11%———
Visibility/wiper11%139,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2010, with 31 complaints
2004: 9200492005: 992006: 6200662007: 28282008: 212008212009: 16162010: 312010312011: 20202012: 9201292013: 882014: 8201482015: 992016: 5201652017: 332018: 3201832019: 112023: 120231

n = 187 complaints · Source: NHTSA

2004 GMC Envoy XL recalls (1)

Tap a recall to see the problem, the risk and the fix.

Exterior lighting:brake lightsNov 1, 2004 · NHTSA campaign 04V527000 · 871,473 vehicles

Problem: On certain sport utility vehicles, vibration and heat may cause the tail lamp/stop lamp bulb to loosen in its socket. If this occurs, the bulb may flicker and eventually become inoperative.

Risk: An inoperative brake lamp will not convey the driver's intention of stopping to drivers in following vehicles, and an inoperative rear turn signal lamp will not convey the driver's intention to turn to drivers in following vehicles. Both of these failures can increase the risk of a crash.

Fix: Dealers will inspect the tail lamp/stop lamp assemblies, and if necessary, replace them. The recall began on november 22, 2004. Owners should contact chevrolet at 1-800-630-2438, oldsmobile at 1-800-630-6537, buick at 1-866-608-8080, or gmc at 1-866-996-9463.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Loss of Headlights (RQ17002) — opened Apr 24, 2017, closed Mar 29, 2021.
  • Fuel pump module leaks gasoline (EA07009) — opened Jul 10, 2007, closed Aug 28, 2008.
  • Turn signal failures (PE05006) — opened Feb 4, 2005, closed May 6, 2005, led to recall 05V198000.
  • Brake lamp failure (EA04021) — opened Aug 3, 2004, closed Nov 4, 2004, led to recall 04V527000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2004 GMC Envoy XL. The contact stated while driving approximately 45 MPH, the accelerator pedal was depressed, and the vehicle stalled. Additionally, the vehicle failed to restart, with several unknown warning lights illuminated. The vehicle was towed to the residence. The…

Engine · received Apr 14, 2023 · NHTSA complaint 11517086

I was driving back home, pulled in my driveway, put the vehicle in park and when i released the brake pedal the vehicle jumped and took off in reverse. I missed hitting my wife by inches. I stopped and restarted the vehicle. It would not start. I tried to push the button on the shifter.i internet…

Power Train · received Aug 8, 2019 · NHTSA complaint 11242594

Driving at a low speed down hill on a city street, with the car in the drive position, the car stalled. This happened again driving on a flat service of a parking lot of a shopping center. Again, with the car in the drive position going at a low speed the car stalled.

Electrical System · received Dec 29, 2018 · NHTSA complaint 11163923

Four vehicle accident, #three vehicle in line from the front. Traveling at posted speed limit of 60mph. Sudden hard braking, hit in the front & rear of the vehicle, vehicle was considered a total right off. No air bag deployment on driver or passenger in front seat! Rush hour traffic on four lane…

Air Bags · received Oct 4, 2018 · NHTSA complaint 11133420

Tl* the contact owns a 2004 gmc envoy xl. While driving approximately 60 mph, the vehicle inadvertently decelerated. The contact stopped at a fuel station and proceeded to check all the fluid levels. The contact continued to drive and the check engine warning indicator illuminated. The contact…

Power Train · received Aug 6, 2018 · NHTSA complaint 11118061

Other GMC Envoy XL years

← 2003 Envoy XL · 2006 Envoy XL →

YearComplaintsRecalls
2006 Envoy XL1095
20041871
2003 Envoy XL2283
2002 Envoy XL703

See all GMC Envoy XL problems by year, every GMC model, or the GMC VIN decoder.

Similar GMC models

Embed this 2004 GMC Envoy XL badge on your site

Copy this code into your blog or forum post. It shows live complaint and recall counts and links back here.

Frequently asked questions

What are the most common problems with the 2004 GMC Envoy XL?

Owners most often report electrical system, fuel system, gasoline, power train problems. The top one, electrical system, accounts for 81 complaints.

Was there a recall on the 2004 GMC Envoy XL?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 GMC Envoy XL a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Envoy XL model years, the 2004 has more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.