Hyundai Santa FE Structure Problems

Source: NHTSA · Updated Oct 15, 2026 · 278 complaints analyzed

Owners have filed 278 complaints with NHTSA about structure problems on the Hyundai Santa FE across 25 model years. The 2003 model year has the most (30). The words owners use most often: “sub frame” (6% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Sub frame: mentioned in 17 of 278 complaints (6%)

At what mileage do structure problems happen?

Based on 178 complaints that reported the odometer reading.

Under 10k miles19 · 11%
10k–25k miles16 · 9%
25k–50k miles22 · 12%
50k–75k miles34 · 19%
75k–100k miles29 · 16%
100k–150k miles31 · 17%
150k+ miles27 · 15%

How serious are the reports?

Of 278 complaints, 33 mention a crash, 3 a fire, 29 an injury.

Hyundai Santa FE structure complaints by model year

Peak: 2003, with 30 complaints
2001: 1920012002: 172003: 302003302004: 122005: 620052006: 32007: 1820072008: 202009: 1320092010: 112011: 1020112012: 82013: 2320132014: 202015: 920152016: 62017: 720172018: 12019: 1420192020: 82021: 320212022: 62023: 620232024: 52025: 32025

n = 278 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2025 Santa FE32%22,500
2024 Santa FE53%10,000
2023 Santa FE63%11,591
2022 Santa FE63%—
2021 Santa FE32%17,750
2020 Santa FE84%1,000
2019 Santa FE147%1,500
2018 Santa FE11%60,000
2017 Santa FE71%37,000
2016 Santa FE63%26,820
2015 Santa FE94%75,848
2014 Santa FE204%59,000
2013 Santa FE234%25,219
2012 Santa FE82%11,450
2011 Santa FE106%61,500
2010 Santa FE114%67,500
2009 Santa FE134%55,750
2008 Santa FE204%72,000
2007 Santa FE183%86,750
2006 Santa FE33%27,000
2005 Santa FE63%61,350
2004 Santa FE124%72,125
2003 Santa FE3010%135,000
2002 Santa FE1710%157,000
2001 Santa FE199%128,000

When owners reported it

Peak: 2017, with 27 complaints
2001: 120012003: 22004: 120042005: 12006: 120062007: 22008: 820082009: 122010: 420102011: 92012: 1120122013: 192014: 2520142015: 162016: 1520162017: 27272018: 1420182019: 92020: 1820202021: 82022: 920222023: 222024: 1120242025: 162026: 172026

n = 278 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the Hyundai Santa FE. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

On May 31, 2025, I suffered a severe facial injury causing trigeminal neuralgia and concussion when the Smart Power Liftgate on my 2022 Hyundai Santa Fe XRT failed to stop or reverse upon encountering obstruction. While unloading the trunk, I went to close the liftgate, lost my balance falling…

Received Sep 15, 2026 · NHTSA complaint 11764268

The contact owns a 2012 Hyundai Santa Fe. The contact stated that the underbody of the vehicle was rusted from living in an area where anti-icing agents were heavily used. The contact associated the failure with Hyundai Service Campaign 947. The dealer was contacted and stated that the vehicle was…

Received Aug 17, 2026 · NHTSA complaint 11757437

I was driving my car and my “open” door light came on out of nowhere. When I stopped I got out and closed my door the light turned off. When I was driving again the light came on and when I tried to open my door, it got stuck. I had someone try to open it from the outside and it sounded like it…

Received Aug 16, 2026 · NHTSA complaint 11757304

Engine Hood getting so hot it is bending or causing metal to bend , like someone sat on middle of hood. Popped it out and keeps forming a bend after driving. Not instelly but keeps coming back

Received May 28, 2026 · NHTSA complaint 11740722

The contact's girlfriend owns a 2024 Hyundai Santa Fe. The contact stated that while driving at an undisclosed speed, the vehicle inadvertently swerved from side to side. The message “Consider Taking A Break” was displayed and the Driver Attention Warning (DAW) warning light was illuminated…

Received May 27, 2026 · NHTSA complaint 11740318
Hyundai Santa FE
2024_Hyundai_Santa_Fe_(MX5) in Böblingen. Representative photo; appearance varies by model year. Photo: Alexander Migl, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all Hyundai Santa FEs have structure problems?

No. NHTSA has 278 owner complaints about structure for the Hyundai Santa FE. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Hyundai Santa FE structure?

No recall currently lists structure for this vehicle.

What do owners say about structure problems on the Hyundai Santa FE?

The most frequent phrase is “sub frame”, in 17 of 278 complaints.

Other Hyundai Santa FE problems

See all Hyundai Santa FE problems.