2004 Hyundai Santa FE Problems, Complaints & Recalls

Source: NHTSA · Updated Dec 6, 2023 · 303 owner complaints analyzed

Compared with other Santa FE years
More complaints than other years 9th of 26 for complaints
NHTSA crash rating
Not rated

Owners have filed 303 complaints with NHTSA about the 2004 Hyundai Santa FE. That ranks 9th out of 26 Santa FE model years for complaints. The most reported problem area is suspension (69 complaints, 23%), typically at around 91,315 miles. Complaints mention 32 crashes, 7 fires, 35 injuries. There are 3 safety recalls covering this model year.

Hyundai Santa FE
2024_Hyundai_Santa_Fe_(MX5) in Böblingen. Representative photo; appearance varies by model year. Photo: Alexander Migl, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Hyundai Santa FE problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Suspension69 · ~91,315 mi
Air Bags43 · ~90,412 mi
Vehicle Speed Control39 · ~69,500 mi
Fuel/propulsion System25 · ~124,337 mi
Service Brakes, Hydraulic24 · ~34,000 mi
Engine and Engine Cooling22 · ~40,000 mi
Power Train21 · ~37,000 mi
Electrical System18 · ~60,000 mi
Engine16 · ~100,000 mi
Service Brakes16 · ~109,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Suspension problems6923%91,315“coil spring” (55%)—
Air Bags4314%90,412——
Vehicle Speed Control3913%69,500——
Fuel/propulsion System258%124,337——
Service Brakes, Hydraulic248%34,000——
Engine and Engine Cooling227%40,000——
Power Train217%37,000——
Electrical System186%60,000——
Engine165%100,000——
Service Brakes165%109,000——
Fuel System, Gasoline134%70,964——
Structure124%72,125——
Steering114%77,000——
Seat Belts83%40,000——
Unknown or Other72%96,180——
Wheels72%161,124——
Visibility62%83,000——
Latches/locks/linkages52%52,000——
Tires41%27,750——
Electronic Stability Control (esc)31%141,560——
Service Brakes, Air31%5,000——
Visibility/wiper31%119,000——
Equipment21%60,000——
Fuel System, Other21%79,000——
Seats21%111,126——
Exterior Lighting10%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2014, with 37 complaints
2004: 242004242005: 25252006: 142006142007: 11112008: 112008112009: 12122010: 172010172011: 30302012: 202012202013: 21212014: 372014372015: 23232016: 232016232017: 772018: 102018102019: 992020: 3202032021: 332023: 320233

n = 303 complaints · Source: NHTSA

2004 Hyundai Santa FE recalls (3)

Tap a recall to see the problem, the risk and the fix.

Suspension:front:springs:coil springsJul 18, 2014 · NHTSA campaign 14V435000 · 271,773 vehicles

Problem: Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Risk: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Fix: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

Service brakes, hydraulic:antilock/traction control/electronic limited slip:control unit/moduleMar 16, 2004 · NHTSA campaign 04V131000 · 17,401 vehicles

Problem: On certain sport utility vehicles equipped with 3.5 liter v-6 engines, 4-wheel drive and antilock braking systems (abs), if the brake pedal is depressed at speeds between 3 and 12 mph when the brake pad friction surfaces are wet, a vibration may occur between the brake discs and pads causing abs sensor electronic signal noise to develop. At speeds below 5 mph, the abs sensor signal noise may cause the abs electronic control unit (ecu) to activate the abs, extending the stopping distance.

Risk: If an extended stopping distance occurs, it could result in a crash.

Fix: Dealers will reprogram the abs ecu. Owner notification began on march 24, 2004. Owners should contact hyundai at 1-800-633-5151.

Equipment:other:labelsDec 18, 2003 · NHTSA campaign 03V520000 · 249,309 vehicles

Problem: Certain sport utility vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars."

Risk: The tire pressure labels do not contain the information required by the standard.

Fix: Owners will be provided with a correct label and installation instructions. Owner notification began on october 29, 2003. Owners should contact hyundai at 1-800-633-5151.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2004 Hyundai Santa Fe. The contact stated that on six separate occasions, the vehicle had independently accelerated without warning. On one occasion, the vehicle had accelerated through a red light with the brake pedal depressed to the floorboard. On a separate occasion, the…

Power Train · received Dec 6, 2023 · NHTSA complaint 11558733

In transit, it began smoking and the engine light came on. After pulling to the side, flames erupted and it became fully engulfed, followed by a small explosion. The vehicle and it’s contents were a total loss.

Engine · received Oct 9, 2023 · NHTSA complaint 11548969

The contact owned a 2004 Hyundai Santa Fe. The contact stated that while the son was driving approximately 25 MPH the braking system malfunctioned and when depressing the brake pedal the vehicle did not reduce speed or stop causing the vehicle to crash into the rear of a second vehicle. During the…

Service Brakes · received Jun 1, 2023 · NHTSA complaint 11524781

driving in the rain hit brakes they locked up

Service Brakes · received Aug 25, 2021 · NHTSA complaint 11430564

This was a recall for hundai santa fe vehicles from 2001-2006. For unknown reasons I was not aware of recall. It was for 15 years or 150 miles. It is a danger as my car leaks gas. I am at 135,000 miles. But my car is a 2004. I purchased the vehicle in the last 2 years. I believe the recall should…

Fuel/propulsion System · received Jun 10, 2021 · NHTSA complaint 11420393

Other Hyundai Santa FE years

← 2003 Santa FE · 2005 Santa FE →

See all Hyundai Santa FE problems by year, every Hyundai model, or the Hyundai VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 Hyundai Santa FE?

Owners most often report suspension, air bags, vehicle speed control problems. The top one, suspension, accounts for 69 complaints.

Was there a recall on the 2004 Hyundai Santa FE?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Hyundai Santa FE a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Santa FE model years, the 2004 has more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.