2001 Kawasaki KLR650 Problems, Complaints & Recalls

Source: NHTSA · Updated Nov 16, 2016 · 19 owner complaints analyzed

Compared with other KLR650 years
Far more complaints than other years 2nd of 17 for complaints
Safety recalls
None on file
NHTSA crash rating
Not rated

Owners have filed 19 complaints with NHTSA about the 2001 Kawasaki KLR650. That ranks 2nd out of 17 KLR650 model years for complaints. The most reported problem area is engine and engine cooling (14 complaints, 74%), typically at around 13,500 miles. There are no safety recalls on file for this model year.

Kawasaki KLR650
full view of my Kawasaki KLR 650 C. Representative photo; appearance varies by model year. Photo: No machine-readable author provided. JokerJH~commonswiki assumed (based on copyright claims)., CC BY 2.5, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2001 Kawasaki KLR650 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Engine and Engine Cooling14 · ~13,500 mi
Unknown or Other2 · ~7,125 mi
Engine1 · ~7,239 mi
Power Train1
Suspension1
Vehicle Speed Control1
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Engine and Engine Cooling1474%13,500——
Unknown or Other211%7,125——
Engine15%7,239——
Power Train15%———
Suspension15%———
Vehicle Speed Control15%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2003, with 6 complaints
2001: 1200112002: 2200222003: 6200362004: 2200422005: 1200512006: 3200632007: 1200712009: 1200912012: 1201212016: 120161

n = 19 complaints · Source: NHTSA

2001 Kawasaki KLR650 recalls (0)

No safety recalls are on file for the 2001 Kawasaki KLR650.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Cam chain adjuster otherwise know as a doohickey. If it fails it may cause the engine to seize up without warning, i change mine after it broke but did not cause massive internal damage i was unaware that mine had failed i did the change as preventative maintenance this problem has been known to…

Engine · received Nov 16, 2016 · NHTSA complaint 10926349

The idler shaft lever (aka "doohickey") broke in half and the pieces of it were floating around in the crank cased. This is very dangerous because if a piece of the idler shaft lever gets caught in the counterbalance chain or causes a crank bearing failure the engine could lock up at speed causing…

Engine and Engine Cooling · received Apr 5, 2012 · NHTSA complaint 10454281

The idle shaft lever in my 2001 kawasaki klr650 had completely broken into 2 pieces. I discovered this when upgrading the part. It could have caused catastrophic engine failure. *tr

Engine and Engine Cooling · received Aug 17, 2009 · NHTSA complaint 10280637

After 14,000 miles of use i am the second owner of the motorcycle the idle shaft lever failed. With the frequency of this failure being reported, there should be a tsb issued. *tr

Engine and Engine Cooling · received Jun 14, 2007 · NHTSA complaint 10193359

When i tore into my 2001 klr 650 to inspect and replace the faulty "doohickey". I found the factory one broke. Both the spring and balancer were broke and i did not find either part in the motor. They are still floating around in the motor somewhere. There was scaring on the parts inside the motor…

Engine and Engine Cooling · received Jul 16, 2006 · NHTSA complaint 10162506

Other Kawasaki KLR650 years

← 2000 KLR650 · 2002 KLR650 →

See all Kawasaki KLR650 problems by year, every Kawasaki model, or the VIN decoder.

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Frequently asked questions

What are the most common problems with the 2001 Kawasaki KLR650?

Owners most often report engine and engine cooling, unknown or other, engine problems. The top one, engine and engine cooling, accounts for 14 complaints.

Was there a recall on the 2001 Kawasaki KLR650?

No safety recalls are on file for this model year.

Was the 2001 Kawasaki KLR650 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other KLR650 model years, the 2001 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.