2003 Kawasaki KLR650 Problems, Complaints & Recalls

Source: NHTSA · Updated Oct 2, 2010 · 6 owner complaints analyzed

Compared with other KLR650 years
Not enough data 7th of 17 for complaints
Safety recalls
None on file
NHTSA crash rating
Not rated

Owners have filed 6 complaints with NHTSA about the 2003 Kawasaki KLR650. That ranks 7th out of 17 KLR650 model years for complaints. The most reported problem area is engine and engine cooling (5 complaints, 83%), typically at around 10,265 miles. There are no safety recalls on file for this model year.

Kawasaki KLR650
full view of my Kawasaki KLR 650 C. Representative photo; appearance varies by model year. Photo: No machine-readable author provided. JokerJH~commonswiki assumed (based on copyright claims)., CC BY 2.5, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2003 Kawasaki KLR650 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Engine and Engine Cooling5 · ~10,265 mi
Steering1 · ~8,900 mi
Tires1
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Engine and Engine Cooling583%10,265——
Steering117%8,900——
Tires117%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2003, with 1 complaints
2003: 1200312004: 1200412006: 1200612007: 1200712009: 1200912010: 120101

n = 6 complaints · Source: NHTSA

2003 Kawasaki KLR650 recalls (0)

No safety recalls are on file for the 2003 Kawasaki KLR650.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Klr650 engine idle lever adjuster spring failed sending metal fragments through out the engine that i had to fish out - very very common problem to the point that it is the first thing people do when they buy a klr of any year. *tr

Engine and Engine Cooling · received Oct 2, 2010 · NHTSA complaint 10358886

Kawasaki klr 650 motorcycle chain tensioner counter balancer and retainer spring broken and missing. The broken pieces can cause catastrophic failure including engine seizure while in operation. Replaced the parts from aftermarket supplier. *tr

Engine and Engine Cooling · received Apr 23, 2009 · NHTSA complaint 10266451

I have a 2003 kawasaki klr650 and the balancer lever adjuster is broken. It makes a loud noise and there is a possibility of engine seizure. I have done nothing to fix this yet and am driving an alternate vehicle. *jb

Engine and Engine Cooling · received Jul 30, 2007 · NHTSA complaint 10197781

I just checked my idler shaft lever (doohickey) on my 2003 klr 650. The doohickey was intact but, the spring was broke. I can't find the end of the spring that broke off and the chain wore part way through the spring leaving metal shavings throughout the engine not good!!! Just ordered new…

Steering · received Jan 8, 2006 · NHTSA complaint 10147202

When the motorcycle was taken out of storage consumer noticed that tires sidewall developed weather checks. These were small cracks that went around the sidewall of the tires. The motorcycle was driven for 6 months, then stored for 6 months prior to this problem occurring. Dealership was contacted…

Tires · received Jul 9, 2004 · NHTSA complaint 10081619

Other Kawasaki KLR650 years

← 2002 KLR650 · 2005 KLR650 →

See all Kawasaki KLR650 problems by year, every Kawasaki model, or the VIN decoder.

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Frequently asked questions

What are the most common problems with the 2003 Kawasaki KLR650?

Owners most often report engine and engine cooling, steering, tires problems. The top one, engine and engine cooling, accounts for 5 complaints.

Was there a recall on the 2003 Kawasaki KLR650?

No safety recalls are on file for this model year.

Was the 2003 Kawasaki KLR650 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other KLR650 model years, the 2003 has too little data to compare. Always get a pre-purchase inspection and check the VIN for open recalls.