Plymouth Voyager Fuel System, Gasoline Problems
Owners have filed 171 complaints with NHTSA about fuel system, gasoline problems on the Plymouth Voyager across 6 model years. The 1996 model year has the most (99). The words owners use most often: “fuel tank” (30% of reports).
- 171fuel system, gasoline complaints
- —median miles at failure
- 1mention a crash
- 4mention an injury
- 4related recalls
- 43%of reports with a speed happened at 50+ mph
What owners describe
Phrases that appear unusually often in these complaints compared with complaints about other cars.
- Fuel tank: mentioned in 51 of 171 complaints (30%)
- Consumer noticed: mentioned in 9 of 171 complaints (5%)
At what mileage do fuel system, gasoline problems happen?
Based on 16 complaints that reported the odometer reading.
How serious are the reports?
Of 171 complaints, 1 mention a crash, 10 a fire, 4 an injury.
Plymouth Voyager fuel system, gasoline complaints by model year
| Model year | Fuel System, Gasoline complaints | Share of that year | Median miles |
|---|---|---|---|
| 2000 Voyager | 5 | 3% | 70,000 |
| 1999 Voyager | 11 | 4% | 80,000 |
| 1998 Voyager | 13 | 4% | — |
| 1997 Voyager | 34 | 10% | 80,000 |
| 1996 Voyager | 99 | 13% | 100,000 |
| 1995 Voyager | 9 | 3% | 121,364 |
When owners reported it
Related recalls (4)
Fuel system, gasoline:fuel injection system
Model years: 1996, 1997, 1998, 1999, 2000
Problem: Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
Risk: Fuel leakage in the presence of an ignition source can result in a fire.
Fix: Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.
Fuel system, gasoline:delivery:fuel pump
Model years: 1996
Problem: Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.
Risk: If a fuel leak occurs in the presence of an ignition source, a fire could occur.
Fix: Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.
Fuel system, gasoline:storage:tank assembly:filler pipe and cap
Model years: 1996
Problem: A static electric charge can build up on the ungrounded metal section of the fuel filler tube.
Risk: This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.
Fix: Dealers will install a ground strap for the fuel filler tube.
Fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Model years: 1996
Problem: The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.
Risk: Fuel leakage increases the potential for a vehicle fire.
Fix: Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.
What owners report
Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.
Tl* the contact owns a 1997 plymouth voyager. The contact stated that while driving 70 mph, the fuel tank detached from the vehicle. The contact was able to safely stop the vehicle and upon examining the vehicle, the contact noticed that one of the fuel tank straps had fractured due to corrosion…
Tl*the contact owns a 1996 plymouth voyager. The contact stated that while driving 30 mph, he smelled a fuel odor. The contact noticed a fuel leak from the rear of the fuel tank. The dealer stated that the fuel module needed to be replaced. The vehicle had not been repaired. The current and failure…
Dt*: the contact stated after the vehicle was parked, an odor of gasoline was noticed and a puddle was seen under the fuel tank. An independent mechanic inspected the fuel tank, confirmed the leak and informed the contact of recall# 69v002000. The vehicle was taken to a service dealer where the gas…
Dt*: the contact stated while driving 15 mph there was a smell of fuel and smoke was coming from the air vents. Someone behind the vehicle alerted the driver that the vehicle was on fire. The driver pulled off of the road and exited the vehicle. The vehicle was engulfed in flames and was totaled…
I HAVE A 1995 PLYMOUTH VOYAGER THAT WAS FOUND BY MY AUTO MECHANIC TO BE LEAKING FUEL ONTO THE EXHAUST MANIFOLD. THE DEFECTIVE PART WAS ON RECALL FOR 1996 VOYAGERS BUT NOT FOR MY 1995 VOYAGER EVENTHOUGH ITS THE SAME PART, THE FUEL RAIL. I TALKED TO CHRIS IN THE RECALL CENTER AT [redacted] AND…

Frequently asked questions
Do all Plymouth Voyagers have fuel system, gasoline problems?
No. NHTSA has 171 owner complaints about fuel system, gasoline for the Plymouth Voyager. Complaint data shows that the problem is reported, not how many of all cars sold are affected.
Was there a recall on the Plymouth Voyager fuel system, gasoline?
Yes: 4 safety recalls list fuel system, gasoline. Check your VIN on NHTSA.gov to see whether the fix was done on your car.
What do owners say about fuel system, gasoline problems on the Plymouth Voyager?
The most frequent phrase is “fuel tank”, in 51 of 171 complaints, followed by “consumer noticed” (9).
Other Plymouth Voyager problems
See all Plymouth Voyager problems.