Plymouth Voyager Fuel System, Gasoline Problems

Source: NHTSA · Updated Mar 3, 2020 · 171 complaints analyzed

Owners have filed 171 complaints with NHTSA about fuel system, gasoline problems on the Plymouth Voyager across 6 model years. The 1996 model year has the most (99). The words owners use most often: “fuel tank” (30% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Fuel tank: mentioned in 51 of 171 complaints (30%)
  • Consumer noticed: mentioned in 9 of 171 complaints (5%)

At what mileage do fuel system, gasoline problems happen?

Based on 16 complaints that reported the odometer reading.

Under 10k miles0 · 0%
10k–25k miles0 · 0%
25k–50k miles2 · 13%
50k–75k miles4 · 25%
75k–100k miles5 · 31%
100k–150k miles3 · 19%
150k+ miles2 · 13%

How serious are the reports?

Of 171 complaints, 1 mention a crash, 10 a fire, 4 an injury.

Plymouth Voyager fuel system, gasoline complaints by model year

Peak: 1996, with 99 complaints
1995: 9199591996: 991996991997: 341997341998: 131998131999: 111999112000: 520005

n = 171 complaints · Source: NHTSA

Model yearFuel System, Gasoline complaintsShare of that yearMedian miles
2000 Voyager53%70,000
1999 Voyager114%80,000
1998 Voyager134%—
1997 Voyager3410%80,000
1996 Voyager9913%100,000
1995 Voyager93%121,364

When owners reported it

Peak: 2000, with 33 complaints
1995: 101995101996: 131996131997: 161997161998: 131998131999: 141999142000: 332000332001: 232001232002: 222002222003: 132003132004: 8200482005: 1200512006: 3200632010: 1201012012: 120121

n = 171 complaints · Source: NHTSA

Related recalls (4)

Fuel system, gasoline:fuel injection systemSep 13, 2000 · NHTSA campaign 00V268000 · 1,163,000 vehicles

Model years: 1996, 1997, 1998, 1999, 2000

Problem: Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.

Risk: Fuel leakage in the presence of an ignition source can result in a fire.

Fix: Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.

Fuel system, gasoline:delivery:fuel pumpAug 9, 1999 · NHTSA campaign 99V216000 · 635,469 vehicles

Model years: 1996

Problem: Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.

Risk: If a fuel leak occurs in the presence of an ignition source, a fire could occur.

Fix: Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.

Fuel system, gasoline:storage:tank assembly:filler pipe and capJan 16, 1996 · NHTSA campaign 96V002000 · 265,000 vehicles

Model years: 1996

Problem: A static electric charge can build up on the ungrounded metal section of the fuel filler tube.

Risk: This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.

Fix: Dealers will install a ground strap for the fuel filler tube.

Fuel system, gasoline:delivery:hoses, lines/piping, and fittingsDec 8, 1995 · NHTSA campaign 95V236000 · 80,000 vehicles

Model years: 1996

Problem: The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.

Risk: Fuel leakage increases the potential for a vehicle fire.

Fix: Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Tl* the contact owns a 1997 plymouth voyager. The contact stated that while driving 70 mph, the fuel tank detached from the vehicle. The contact was able to safely stop the vehicle and upon examining the vehicle, the contact noticed that one of the fuel tank straps had fractured due to corrosion…

Received Mar 23, 2012 · NHTSA complaint 10452772

Tl*the contact owns a 1996 plymouth voyager. The contact stated that while driving 30 mph, he smelled a fuel odor. The contact noticed a fuel leak from the rear of the fuel tank. The dealer stated that the fuel module needed to be replaced. The vehicle had not been repaired. The current and failure…

Received Oct 28, 2010 · NHTSA complaint 10362782

Dt*: the contact stated after the vehicle was parked, an odor of gasoline was noticed and a puddle was seen under the fuel tank. An independent mechanic inspected the fuel tank, confirmed the leak and informed the contact of recall# 69v002000. The vehicle was taken to a service dealer where the gas…

Received Aug 25, 2006 · NHTSA complaint 10166553

Dt*: the contact stated while driving 15 mph there was a smell of fuel and smoke was coming from the air vents. Someone behind the vehicle alerted the driver that the vehicle was on fire. The driver pulled off of the road and exited the vehicle. The vehicle was engulfed in flames and was totaled…

Received Jun 9, 2006 · NHTSA complaint 10159414

I HAVE A 1995 PLYMOUTH VOYAGER THAT WAS FOUND BY MY AUTO MECHANIC TO BE LEAKING FUEL ONTO THE EXHAUST MANIFOLD. THE DEFECTIVE PART WAS ON RECALL FOR 1996 VOYAGERS BUT NOT FOR MY 1995 VOYAGER EVENTHOUGH ITS THE SAME PART, THE FUEL RAIL. I TALKED TO CHRIS IN THE RECALL CENTER AT [redacted] AND…

Received Mar 15, 2006 · NHTSA complaint 10152763
Plymouth Voyager
1996-2000 Plymouth Grand Voyager photographed in USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all Plymouth Voyagers have fuel system, gasoline problems?

No. NHTSA has 171 owner complaints about fuel system, gasoline for the Plymouth Voyager. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Plymouth Voyager fuel system, gasoline?

Yes: 4 safety recalls list fuel system, gasoline. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

What do owners say about fuel system, gasoline problems on the Plymouth Voyager?

The most frequent phrase is “fuel tank”, in 51 of 171 complaints, followed by “consumer noticed” (9).

Other Plymouth Voyager problems

See all Plymouth Voyager problems.