Tesla Model Y Structure Problems

Source: NHTSA · Updated Oct 15, 2026 · 163 complaints analyzed

Owners have filed 163 complaints with NHTSA about structure problems on the Tesla Model Y across 7 model years. The 2021 model year has the most (34). The words owners use most often: “service center” (12% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Service center: mentioned in 19 of 163 complaints (12%)
  • Door open: mentioned in 10 of 163 complaints (6%)

At what mileage do structure problems happen?

Based on 15 complaints that reported the odometer reading.

Under 10k miles9 · 60%
10k–25k miles4 · 27%
25k–50k miles1 · 7%
50k–75k miles1 · 7%
75k–100k miles0 · 0%
100k–150k miles0 · 0%
150k+ miles0 · 0%

How serious are the reports?

Of 163 complaints, 35 mention a crash, 3 a fire, 16 an injury.

Tesla Model Y structure complaints by model year

Peak: 2021, with 34 complaints
2020: 142020142021: 342021342022: 312022312023: 322023322024: 172024172025: 4202542026: 31202631

n = 163 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2026 Model Y318%13,000
2025 Model Y44%—
2024 Model Y175%—
2023 Model Y323%7,251
2022 Model Y314%21,000
2021 Model Y343%32,668
2020 Model Y145%990

When owners reported it

Peak: 2026, with 59 complaints
2020: 3202032021: 5202152022: 132022132023: 202023202024: 272024272025: 362025362026: 59202659

n = 163 complaints · Source: NHTSA

Related recalls (1)

Air bags:knee bolster; structure:body:bumpersJul 7, 2026 · NHTSA campaign 26V445000 · 15 vehicles

Model years: 2026

Problem: Tesla, Inc. (Tesla) is recalling certain 2026 Model Y and 2024 Model 3 vehicles. The vehicles were originally built for a foreign market and do not have knee air bags, may not be equipped with certain interior safety countermeasures, and may not have been tested for bumper impact resistance procedures. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers, 208, "Occupant Crash Protection," 201, "Occupant Protection in Interior Impact," and Part 581, "Bumper Standards."

Risk: A noncompliant vehicle may have reduced occupant protections, increasing the risk of injury during a crash.

Fix: Tesla will repurchase noncompliant vehicles currently registered in the United States, free of charge. Owner notification letters are expected to be mailed September 5, 2026. Owners may contact Tesla customer service at 1-877-798-3752 or [email protected]. Tesla's number for this recall is SB-26-00-004.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

On XXX, I was driving my 2026 Tesla Model Y All-Wheel Drive northbound on [XXX] toward the [XXX] exit in [XXX]. Tesla Full Self-Driving (FSD) was engaged as the vehicle entered a single-lane exit ramp with a curve. The FSD system did not slow the vehicle sufficiently for the curve. I intervened by…

Received Oct 14, 2026 · NHTSA complaint 11771016

I am filing this complaint regarding a serious front suspension failure involving my 2021 Tesla Model Y. Vehicle Information: •Manufacturer: Tesla, Inc. •Model: Model Y •Model Year: 2021 •VIN: [XXX] •Mileage: 92,515 miles •Tesla Service Inspection Date: XXX •Service Location: Tesla…

Received Oct 13, 2026 · NHTSA complaint 11770896

Subject: Formal Safety Complaint – Tesla FSD Failure and Missing Video Evidence Vehicle: 2024 Tesla Model Y Long Range VIN: [XXX] FSD Version: FSD (Supervised) v14.3.10 Incident Date: October 9, 2026 Location: [XXX] Dear NHTSA, I am filing a formal safety complaint regarding a suspected failure…

Received Oct 12, 2026 · NHTSA complaint 11770498

On XXX, my 2021 Tesla Model Y displayed a low-voltage warning. Approximately 15 minutes later, the vehicle became completely inoperable and we could not open its doors. Our children's car seats were inside and inaccessible. We were stranded with two young children, ages [XXX].[XXX] and [XXX]. My…

Received Oct 11, 2026 · NHTSA complaint 11770393

On October 1, 2026, at approximately 5:40 p.m. in the Marina Square Center parking lot in San Leandro, California, the powered rear trunk of my 2025 Tesla Model Y popped up slightly but failed to fully open. I repeatedly attempted to open it using both the touchscreen and the physical trunk button…

Received Oct 7, 2026 · NHTSA complaint 11769731
Tesla Model Y
Tesla Model Y (Facelift). Representative photo; appearance varies by model year. Photo: © M 93, CC BY-SA 3.0 de, via Wikimedia Commons.

Frequently asked questions

Do all Tesla Model Ys have structure problems?

No. NHTSA has 163 owner complaints about structure for the Tesla Model Y. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Tesla Model Y structure?

Yes: 1 safety recall list structure. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

What do owners say about structure problems on the Tesla Model Y?

The most frequent phrase is “service center”, in 19 of 163 complaints, followed by “door open” (10).

Other Tesla Model Y problems

See all Tesla Model Y problems.