2002 Toyota Sequoia Structure Problems

Source: NHTSA · Updated Jun 13, 2026 · 95 complaints analyzed

Owners have filed 95 complaints with NHTSA about structure problems on the 2002 Toyota Sequoia, 14% of all complaints for this model year. Half of the reports with a mileage happened before 120,000 miles. The words owners use most often: “rust frame” (12% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Rust frame: mentioned in 11 of 95 complaints (12%)
  • Limited service: mentioned in 6 of 95 complaints (6%)
  • Rusted through: mentioned in 6 of 95 complaints (6%)
  • Cross member: mentioned in 5 of 95 complaints (5%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical structure repair on the 2002 Toyota Sequoia at $2,700, and half of them between $2,250 and $3,550.

Based on 5 NHTSA complaints about this problem alone that state a repair bill or quote (2009–2017), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do structure problems happen?

Based on 71 complaints that reported the odometer reading.

Under 10k miles1 · 1%
10k–25k miles1 · 1%
25k–50k miles2 · 3%
50k–75k miles6 · 8%
75k–100k miles10 · 14%
100k–150k miles26 · 37%
150k+ miles25 · 35%

How serious are the reports?

None of the 95 complaints report a crash, fire or injury.

Toyota Sequoia structure complaints by model year

Peak: 2001, with 102 complaints
2001: 10220011022002: 95952003: 982003982004: 77772005: 262005262006: 45452007: 252007252008: 16162009: 1200912010: 552011: 1201112012: 332013: 2201322014: 332017: 1201712021: 11

n = 501 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2021 Sequoia125%—
2017 Sequoia114%17,450
2014 Sequoia318%12,000
2013 Sequoia217%55,000
2012 Sequoia315%90,000
2011 Sequoia16%97,000
2010 Sequoia516%100,000
2009 Sequoia117%120,000
2008 Sequoia1624%92,500
2007 Sequoia2518%75,596
2006 Sequoia4522%113,000
2005 Sequoia267%142,500
2004 Sequoia7720%135,000
2003 Sequoia9817%130,000
2002 Sequoia9514%120,000
2001 Sequoia10219%132,000

When owners reported it

Peak: 2012, with 13 complaints
2002: 2200222005: 222006: 1200612009: 442010: 102010102011: 12122012: 132012132013: 13132014: 4201442015: 772017: 5201752018: 332019: 6201962020: 552021: 2202122022: 222023: 2202322024: 22

n = 95 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2002 Toyota Sequoia. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Component/System Failed: The frame of my 2002 Toyota Sequoia has severely rusted, resulting in a gaping hole. It is available for inspection upon request. Safety Risk: The rusted frame jeopardizes my safety and renders the vehicle unsafe for use. Confirmation: A mechanic has confirmed the rust…

Received Mar 14, 2024 · NHTSA complaint 11577256

Advance rust on car frame

Received Feb 3, 2024 · NHTSA complaint 11569687

The frame and attached components of the 2002 Sequoia are rusting at alarming rates. Seemingly surface quickly turned into structurally penetrating rust (I.e. holes in the frame rails). Additionally rocker panels and wheel arches show signs of significant penetrating rust. Pieces of rusted metal…

Received Oct 3, 2023 · NHTSA complaint 11547933
Toyota Sequoia
Front view of a 2023 Toyota Sequoia Capstone SUV.. Representative photo; appearance varies by model year. Photo: deathpallie325, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2002 Toyota Sequoias have structure problems?

No. NHTSA has 95 owner complaints about structure for the 2002 Toyota Sequoia (14% of the 666 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2002 Toyota Sequoia structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 120,000 miles: half of the reports with a mileage came before that.

How much does it cost to fix structure problems on the 2002 Toyota Sequoia?

Owners report a typical cost of $2,700 (half paid between $2,250 and $3,550), from 5 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about structure problems on the 2002 Toyota Sequoia?

The most frequent phrase is “rust frame”, in 11 of 95 complaints, followed by “limited service” (6).

Other 2002 Toyota Sequoia problems

See all 2002 Toyota Sequoia problems or structure problems across all Sequoia years.