2004 Toyota Sequoia Structure Problems

Source: NHTSA · Updated Sep 6, 2026 · 77 complaints analyzed

Owners have filed 77 complaints with NHTSA about structure problems on the 2004 Toyota Sequoia, 20% of all complaints for this model year. Half of the reports with a mileage happened before 135,000 miles. The words owners use most often: “frame rusted” (18% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Frame rusted: mentioned in 14 of 77 complaints (18%)
  • Assy handle: mentioned in 6 of 77 complaints (8%)
  • Hatch door: mentioned in 6 of 77 complaints (8%)

At what mileage do structure problems happen?

Based on 63 complaints that reported the odometer reading.

Under 10k miles1 · 2%
10k–25k miles0 · 0%
25k–50k miles0 · 0%
50k–75k miles8 · 13%
75k–100k miles6 · 10%
100k–150k miles27 · 43%
150k+ miles21 · 33%

How serious are the reports?

None of the 77 complaints report a crash, fire or injury.

Toyota Sequoia structure complaints by model year

Peak: 2001, with 102 complaints
2001: 10220011022002: 95952003: 982003982004: 77772005: 262005262006: 45452007: 252007252008: 16162009: 1200912010: 552011: 1201112012: 332013: 2201322014: 332017: 1201712021: 11

n = 501 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2021 Sequoia125%—
2017 Sequoia114%17,450
2014 Sequoia318%12,000
2013 Sequoia217%55,000
2012 Sequoia315%90,000
2011 Sequoia16%97,000
2010 Sequoia516%100,000
2009 Sequoia117%120,000
2008 Sequoia1624%92,500
2007 Sequoia2518%75,596
2006 Sequoia4522%113,000
2005 Sequoia267%142,500
2004 Sequoia7720%135,000
2003 Sequoia9817%130,000
2002 Sequoia9514%120,000
2001 Sequoia10219%132,000

When owners reported it

Peak: 2017, with 13 complaints
2004: 1200412010: 442012: 3201232013: 332014: 9201492015: 662016: 5201652017: 13132018: 7201872019: 992020: 3202032021: 662022: 2202222024: 332025: 2202522026: 11

n = 77 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2004 Toyota Sequoia. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2004 Toyota Sequoia. There was an abnormal rattling sound detected in the front area. The vehicle was shaking. No warning lights were illuminated. The vehicle was taken to an independent mechanic who determined that the frame was completely rusty and unsafe to drive. The vehicle…

Received May 12, 2026 · NHTSA complaint 11737255

Rust! Frame completely rusted, even though the CRC was applied back in 2013.

Received Jul 28, 2025 · NHTSA complaint 11676855

The contact owns a 2004 Toyota Sequoia. The contact stated that while completing an inspection and emissions test on the vehicle, the mechanic informed the contact that there was severe rust on the rear subframe of the vehicle, near the control arm, and several other areas on the subframe. The…

Received Jul 17, 2025 · NHTSA complaint 11674182
Toyota Sequoia
Front view of a 2023 Toyota Sequoia Capstone SUV.. Representative photo; appearance varies by model year. Photo: deathpallie325, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Toyota Sequoias have structure problems?

No. NHTSA has 77 owner complaints about structure for the 2004 Toyota Sequoia (20% of the 380 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Toyota Sequoia structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 135,000 miles: half of the reports with a mileage came before that.

What do owners say about structure problems on the 2004 Toyota Sequoia?

The most frequent phrase is “frame rusted”, in 14 of 77 complaints, followed by “assy handle” (6).

Other 2004 Toyota Sequoia problems

See all 2004 Toyota Sequoia problems or structure problems across all Sequoia years.