2002 Toyota Tacoma Structure Problems

Source: NHTSA · Updated May 14, 2025 · 180 complaints analyzed

Owners have filed 180 complaints with NHTSA about structure problems on the 2002 Toyota Tacoma, 54% of all complaints for this model year. Half of the reports with a mileage happened before 122,500 miles. The words owners use most often: “frame rust” (13% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Frame rust: mentioned in 23 of 180 complaints (13%)
  • Spare tire: mentioned in 11 of 180 complaints (6%)
  • Severely rusted: mentioned in 9 of 180 complaints (5%)

At what mileage do structure problems happen?

Based on 142 complaints that reported the odometer reading.

Under 10k miles2 · 1%
10k–25k miles1 · 1%
25k–50k miles6 · 4%
50k–75k miles19 · 13%
75k–100k miles23 · 16%
100k–150k miles39 · 27%
150k+ miles52 · 37%

How serious are the reports?

Of 180 complaints, 3 mention a crash, 2 an injury.

Toyota Tacoma structure complaints by model year

Peak: 2005, with 260 complaints
1995: 2919951996: 641997: 461998: 9819981999: 1022000: 782001: 22820012002: 1802003: 1812004: 20320042005: 2602602006: 2422007: 10920072008: 782009: 542010: 3020102011: 212012: 92013: 1120132014: 202015: 152016: 2220162017: 272018: 162019: 1220192020: 32021: 62022: 820222024: 82025: 422026: 22026

n = 2,204 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2026 Tacoma220%12,000
2025 Tacoma4240%5,238
2024 Tacoma85%—
2022 Tacoma814%—
2021 Tacoma67%281
2020 Tacoma33%9,014
2019 Tacoma125%7,750
2018 Tacoma168%76,000
2017 Tacoma2711%20,000
2016 Tacoma227%32,000
2015 Tacoma1515%6,500
2014 Tacoma2022%35,900
2013 Tacoma119%82,500
2012 Tacoma93%51,000
2011 Tacoma2111%86,000
2010 Tacoma3010%104,000
2009 Tacoma5410%75,000
2008 Tacoma7817%115,600
2007 Tacoma10920%87,781
2006 Tacoma24231%93,000
2005 Tacoma26037%109,450
2004 Tacoma20349%119,000
2003 Tacoma18150%123,208
2002 Tacoma18054%122,500
2001 Tacoma22858%144,117
2000 Tacoma7837%132,000
1999 Tacoma10241%124,000
1998 Tacoma9833%135,000
1997 Tacoma4635%158,500
1996 Tacoma6425%170,000
1995 Tacoma2916%177,000

When owners reported it

Peak: 2014, with 36 complaints
2003: 5200352006: 442007: 1200712008: 882009: 8200982010: 332011: 3201132012: 552013: 152013152014: 36362015: 232015232016: 19192017: 162017162018: 12122019: 9201992020: 442021: 5202152023: 332024: 120241

n = 180 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2002 Toyota Tacoma. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Found hole in frame (chassis)

Received Oct 19, 2024 · NHTSA complaint 11620763

The contact's daughter owns a 2002 Toyota Tacoma. The contact stated that several independent mechanics and an auto body repair shop had informed her that there was a hole in the subframe, and the subframe was significantly corroded. The vehicle was taken to the dealer who informed the contact that…

Received Sep 5, 2023 · NHTSA complaint 11542694

I went to get my 02 tacoma tires balanced and was called and told that where the frame was cracked. Upon inspecting it myself the crack is where the manufacturer welded the frame together. I'm the 3rd owner of this vehicle and there original owner didn't get frame warranty recall done. Which led to…

Received Aug 7, 2023 · NHTSA complaint 11536923
Toyota Tacoma
2024 Toyota Tacoma TRD Off-Road with a 2.4-liter I4 photographed in Vauxhall, New Jersey. Representative photo; appearance varies by model year. Photo: Clock38030, CC BY 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2002 Toyota Tacomas have structure problems?

No. NHTSA has 180 owner complaints about structure for the 2002 Toyota Tacoma (54% of the 333 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2002 Toyota Tacoma structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 122,500 miles: half of the reports with a mileage came before that.

What do owners say about structure problems on the 2002 Toyota Tacoma?

The most frequent phrase is “frame rust”, in 23 of 180 complaints, followed by “spare tire” (11).

Other 2002 Toyota Tacoma problems

See all 2002 Toyota Tacoma problems or structure problems across all Tacoma years.